Plant Manager

Responsibilities and Duties:

• The Manager of Production & Maintenance will lead and oversee all aspects of production and maintenance operations to ensure optimal performance, safety, and compliance with industry standards. This role requires a deep understanding of ISO 9001 quality management systems, safety regulations, Six Sigma methodologies, and proficiency in GMT and PMT to drive efficiency and continuous improvement in manufacturing processes.
• Develop and implement production strategies that align with company goals and meet production targets.
• Oversee daily production operations, ensuring compliance with schedules, quality standards, and safety regulations.
• Optimize production processes using Lean and Six Sigma methodologies to enhance efficiency and product quality.
• Coordinate with cross-functional teams to address production issues and ensure smooth operations.
• Develop and manage maintenance strategies, including preventive and corrective maintenance programs.
• Ensure the reliability and performance of equipment and facilities through effective maintenance practices.
• Analyse maintenance data to identify trends and areas for improvement, implementing solutions to reduce downtime.
• Ensure all production and maintenance activities comply with ISO 9001 quality management standards.
• Lead internal and external ISO 9001 audits, preparing the necessary documentation and addressing any non-conformities.
• Update and maintain quality management documentation, including procedures and work instructions.
• Develop, implement, and enforce safety policies and procedures to maintain a safe working environment.
• Conduct regular safety training, risk assessments, and safety audits to ensure compliance with safety regulations.
• Address and investigate safety incidents, implementing corrective actions to prevent recurrence.
• Apply Six Sigma methodologies to analyze and improve production processes, reduce defects, and enhance operational efficiency.
• Lean Six Sigma projects, driving continuous improvement initiatives and achieving measurable results.
• Mentor and train staff on Six Sigma principles and techniques to build organizational capability.
• Leverage GMT to integrate and optimize manufacturing processes across global operations.
• Implement and oversee GMT initiatives to ensure the effective use of technology in production.
• Stay abreast of advancements in manufacturing technology and assess their applicability to improve operations.
• Utilize Project Management Tools to plan, execute, and monitor production and maintenance projects.
• Develop project plans, allocate resources, and manage timelines to ensure successful project completion.
• Track project progress and performance, adjusting plans as needed to achieve project goals.
• Lead, mentored, and developed the production and maintenance teams, fostering a collaborative and high-performance culture.
• Conduct performance reviews, provide feedback, and support career development for team members.
• Manage staffing levels, ensuring the right skills and resources are available to meet operational needs.
• Develop and oversee budgets for production and maintenance activities, ensuring cost-effective operations.
• Monitor financial performance and implement cost-saving measures while maintaining quality and safety standards.
• Prepare and present regular reports on production and maintenance performance to senior management.
• Maintain accurate records related to production metrics, maintenance activities, quality, and safety.

Requirements and skills:

• Bachelor’s degree in Engineering, Industrial Management, or a related field. Advanced degrees or additional certifications are a plus
• Minimum of 5 to 7 years in production and maintenance management with proven experience in a leadership role.
• Six Sigma Green Belt or Black Belt certification.
• ISO 9001 Lead Auditor or similar quality management certification.
• Relevant safety certifications (e.g., NEBOSH, OSHA).
• Expertise in ISO 9001 quality management systems, safety regulations, Six Sigma methodologies, GMT, and PMT
• Strong leadership, communication, and interpersonal skills.
• Ability to analyze complex problems and develop effective solutions.
• Proficiency in project management tools and manufacturing technologies.