I am a strategically agile and safety-conscious Chemical Engineer/ Production & Manufacturing Manager who brings along over 08 years of experience in leading highly valued production processes and operations, management and delivery of projects safely, within budget and program in cement manufacturing with multi-cultural teams and technologically advanced environments. Proven track record of handling preventive electrical, instrumentation, mechanical maintenance, utilities and vehicle workshop maintenance planning and control. I have completed BS (Chemical Engineering), COMSATS Institute of Information Technology and DAE (Mechanical Power), Specialization HVAC & Heat Transfer from Govt. College of Technology, Lahore.
My key skills include health & safety compliance, risk assessment & mitigation, safety policies compliance,
resource allocation/utilization, industrial chemical processes, maintenance strategy optimization, cost reduction & management, quality control & assurance and project/process engineering.
I am currently engaged with Eastern Province Cement Company, as a Production Supervisor, where I am responsible for assessing manufacturers’ specifications/ recommendations for new modifying equipment and preparing all forms and procedures for subsequent operation. Attached is my resume which showcases my progressive experience and successful track record for leading successful initiatives. My professional background and great industrial exposure coupled with an excellent track record makes me an ideal candidate for executive roles. As such, I would welcome a discussion regarding opportunities with your organization that fit my background.
Orchestrated all bottom-line factors including delegating work responsibilities to personnel in operation, conducted daily operations meetings and produced daily orders to provide detailed instruction on the operation of process units.
Developed and communicated routine orders for various units and ensured implementation of all operating instructions in order to achieve specified output and optimum quality standards at required levels and safety-focused environment. Devised appropriated Operational parameters which including maintenance tasks, delivering special directions on highly complex process, as well as building synergies with supervisors to achieve maximum productivity with best safety and health standards implementation. Handled all Oracle Systems requirements processes. Updated and engaged in executing start-up, shutdown and special operational procedures for all units. Assessed manufacturers’ specifications/ recommendations for new modified equipment and prepared all forms and procedures for subsequent operation.
Selected Contributions:
• Integral participant of shutdown maintenance planning and execution in processing units. Introduced modification and development projects in Raw Mill process units to augment performance and subsequent production.
• Demonstrated keen attention to details conducting laboratory analyses of a variety of samples and related reports, shift operational logs of readings and activities also initiated and inspected all maintenance works in assigned area.
• Built effective communicate channels to for devising effective collaboration with services department involved in instrumentation and process control parameters to ensure and maintain safe and economical process.
• Researched numerous verticals for commissioning and testing new equipment and delivering strategic instructions to subordinates which ensured each occasion execution in strict adherence with adequate procedures.
Built collaborative rapport to coordinate with “Jamcem Consultancy Company” as process coordinators to calculated and prepared energy consumption reports Kcal/Kg of clinker by implementing best practices.
Identified all malfunctioning in maximum heat recovery for each line. Managed all refractory installation, prepare RPM of kiln according to feed rate. Kiln schedule preheating; kiln feed start up and optimization in proper order
Selected Contributions:
• Coordinated with QC department, about quality parameters for smooth operation and attain needed quality results.
• Optimized all pyro-processing for smooth and economical kiln operation in a timely & constructive manner.
• Extensively collaborated for Planning kiln shutdown for replacement of refractory and to achieve planned run factor.
Performed duties as strategic overlay as process operator and process coordinator for up grading plant from 5000 TPD to 5500 TPD. Produced daily production reports and special focus on energy (fuel and electrical power) consumption.
Worked as raw mill and kiln operator and achieve maximum clinker production at optimum level in cost effective manner, to check and observe process parameters to achieve run factor. Coordinate with services department regarding maintenance and instrumentation of plant.
Selected Contributions:
• Structured processes and procedures for improving strategies for field staff training during Operation and maintenance of raw mills and kiln participate in planning of shutdown and installation of refractory activities.
• Proved instrumental verifying all the instrumentation of plant and interlocking of the equipment’s of plant for safety, as well as prepared and shared reports regarding instrumentation and lubrication of plant.
• Served as technical professional with quality department regarding quality parameters for smooth running of plant.
Steered efforts towards organizing production function efficiently, ensure proper safety measure; adopted and maintained quality levels, also complied with production targets from Main crusher Area to packing plant.
Optimized the utilization of raw material, chemical and utilities consumption, facilitated all supervisor to bring plant to normal operation in case of any abnormality. Controlled and monitored the operational & technical activities of equipment. Entrusted with overall responsibility to control and minimize wastage of raw materials including, ingredients, and packing. Achieved and surpassed production targets by implementing the operational planning. Supervised all the process from raw material to end Product.
Selected Contributions:
• Applied in-depth level of expertise to maintain, troubleshooting as well as controlling the mixing, granulation and drying and be able to accomplish needed data through proper recording in the filling log sheets.
• Planned and organized shop floor operation in cost effective manner, keeping the workforce motivated.
• Implemented consistent process structures to handle issue related to control room and various production areas.
• Extensively coordinated with service departments to get all jobs done on time in order to keep the plant on stream.