Erection Commissioning and Operation of Re-rolling steel mills.

• Planning for roll and pass changing time in order to minimize the downtime.

• Supervision of machine shop team, erection team, fabrication team and contractors

• Demonstrate and improve production processes to ensure greater mill efficiency.

• Work towards achieving departmental objectives and targets, etc.

• Correct billets size selection in order to avoid or minimize the wastage.

• Hardness test of roll and roll breakage reports etc.

• Guide the pulpit operator for correct rpm of respective sizes through PLC’s and SCADA software.

• Checking of daily lab report and rolls mill ledger.

• AutoCAD design of different machinery used in Factory e.g. Roughing mills, Intermediate mills and finishing mills rolls, gears etc.

• Correct roll selection e.g. Adamite,SG iron etc. for roughing and continuous stands

JOB DESCRIPTION
As a Maintenance Engineer my major responsibilities at FF steel factory were:

• Supervision of Machine shop e.g. lath machines 16ft,10ft,8ft and 6 ft and shaper machine 18 inch,27 inch,drill machine upto 50 mm drill and hacksaw etc

• AutoCAD designing of different objects used in Factory e.g. RM, IM and FM rolls, gears, couplings, bearing brackets, conveyor rolls, conveying nozzle etc.

• Maintenance of all reduction gearbox, pinion gearbox and conveyors, centrifugal pumps , gear pumps , Pinch rolls bearings Belts, pulley etc.

• Hardness test of rolls and in case of roll breakage preparation of roll breakage report.

• Correct selection of billets (CC and Balla) for deformed steel so to minimize the waste piece of deformed steel as much as possible as our standard length is 40 feet, we can also prepare the cut piece(other than standard).

• Checking of daily lab report and rolls mill ledger.

• Supervision of Production and Maintenance team.

• Daily meeting with management team of factory.