With background of Electrical Engineering and with the successful accomplishment of 7800TPD cement line commissioning at Kohat Cement Ltd. I effectively achieved the smooth operation of the new cement line shift operations by attending and rectifying the operational issues with hands on experience, and effectively managed to slash down the stoppage time of the process. Timely updated the progress and condition of the plant to the concerned departments and line managers for record and performed timely preventive maintenance thereby fulfilling the expectations of the company and stakeholders
Responsibilities:Achieve smooth operations of the newly commissioned grey cement plantAddress and troubleshoot all the operational issues associated with process and generate the reports regarding the issues Keep track and record all the troubleshooting work carried out during operations for better handling of the process and to predict the required work in futureKeenly observe and timely inspect all the electrical equipment including Motor Frequency Drives, Transformers, MV and LV Motors, and Motor Soft Starters etc, to ensure smooth operation of the processPerceive and highlight the preventive maintenance points in the plant to work onLead and manage the technical team to achieve maintenance work efficiently and effectively to ensure minimum amount of process stoppage time and to keep equipment in good shapeDevise routine inspection of all the electrical substations and switchgears to ensure optimum ambiance and operational conditions are maintainedCoordinate the status and performance of electrical domain to all concerned departments and the line managersAchievements:Completed the commissioning work of the 7800TPD new grey cement line along with the Chinese company SINOMABenefited the company and ensured the continuation and enhancement of project by timely inspecting and identifying defective machinery and equipment before erection work Minimized the time loss for stakeholders by timely validating the commissioning work according to the Electrical Drawings and Contract Generated and validated the list of all the equipment installed according to the contract and electrical drawings including LV and MV motors, MV and LV cables, Frequency Drives, Motor Soft Starters, and Transformers etc Managed and performed different tests on the electrical equipment such as megger insulation test of motors and cables, MV breaker contact resistance test and breaker insulation test, substation earth test, high potential test of equipment & transformers, and transformer oil tes
Managed and performed the placement and inspection of all the equipment received for the 7800TPD new cement line erection work
Duly reported to the project managers regarding equipment condition and intimated regarding their condition and quality to all stakeholders
Kept track of the placement of the equipment to help in reclaiming the equipment for erection work
Observed and learned the cement manufacturing process as a junior engineer
Worked on the maintenance of different electrical equipment including MV and LV Motors, Motor Frequency Drives, Motor Soft Starters, and Transformers etc
Contributed for the enhancement and better performance of the electrical equipment by performing routine tests and taking preventive measurements
Performed the new cement mill commissioning work along with SINOMA
Performed different tests during the commissioning of the new cement mill installation such as MV breaker contact resistance test, transformer oil test, high potential test of MV cables, PLC connection loop test, MV motors and MV cable insulation and megger test etc
• Studied the landline network, Switching, Broadband connections and the routers as well.
• Optimized the Operation and Maintenance Terminal (OMT) and Main Distribution Frame (MDF) to ensure efficient functionality
• Developed an efficient design of the power systems for the transmission of power in electrical devices used in the telecom sector.
• Studied and analyzed the guidelines, quality control, standards and details in the sector.
• Gained familiarity with the power structure of the company including operations and control management
• Studied the electrical design of the Cement Factory.
• Analyzed the circuit breakers and their functions and made sure their optimal operation in case of emergencies.
• Ensured the correct power levels delivered to the heavy equipment by measuring voltages.
• Completed the full electrical survey of the factory to meet the requirements.
• Improved the grounding of the power station by advising repairs and installation of new arresters for thunder lightening.