Experienced mechanical maintenance engineer proficient in supervising and maintaining a variety of production systems. Effective team leader who excels at coordinating cross-functional teams. Fully knowledgeable about all stages of production from design to assembly. Highly proficient in mechanism design and analysis, materials handling. Top skills in analytics, project management, and relationship building. Solution-oriented troubleshooter who cut costs and reduced error rates by improving operational effectiveness of mechanical systems.
Working as a Production & Maintenance Engineer at Jahangir Packages Pvt.Ltd plant with Total Productive Maintenance (TPM) culture and system improvements and related TPM activities for several specific functional areas. The primary functional or manufacturing process areas to be supported are as follows: Reliability analysis and implementation of predictive maintenance elements. Plant maintenance planning to drive efficient, effective, low-cost, and proactive maintenance activities. Training and coaching / mentoring of associates in TPM elements, which will include Breakdown Maintenance, Preventive Maintenance, Periodic Maintenance, Predictive Maintenance, Corrective Maintenance, and Maintenance Prevention. Eliminating major production equipment losses. Data analysis and data mining activities for machine failure events. Implementation and improvement of Autonomous Maintenance. Support and guide TPM appropriate equipment designs. Create a TPM engaged culture with shared responsibilities between operators, technicians, engineers, and the respective leadership/management teams. Support and drive TPM culture improvements and maturity.
Leads problem solving for more complex or difficult TPM issues. Perform root cause analysis, testing and simulation, data verification, countermeasure concept, and install proactive final corrective actions. Support, develop, drive and improve activities for 5S, teamwork, CIP process, autonomous maintenance, and sustainable TPM systems. Responsible for TPM KICK OFF, Startup activities and implementation phase at Jahangir Packages Limited.
Have established TPM Structure and run TPM development program throughout the company along with Consultants.
Worked as Corporate E&T Pillar leader of TPM.
Plans and directs activities concerned with development, application, and maintenance of quality standards for processes, materials, and products.
Develops and initiates standards and methods for inspection, testing, and evaluation.
Responsible for creating Mindset Change and Motivation for TPM through different competitions and activities.
Responsible for defining TPM goals, in line with company targets and to execute activities for achieving those goals.
Major Role:
Erection Work Experience plant installation, commissioning of Battery Plant Machinery and other Mechanical Equipment with Korean and other Foreign Company i.e. SK Engineering Korea, EBC Korea, Rosh Mesh Maker France, O.M.I Italy, SHS Korea, J.L Tech. Korea, K.M.T Korea.
Responsibilities
Analyze manufacturing processes and identify areas for improvement.
Supervise team of mechanical engineers to oversee and service day-to-day operations.
Design and implement machinery upgrades, overhauls, and replacements.
Evaluate processes for operational and cost efficiency.
Troubleshoot processes to reduce rates of errors, breakages, and sub-standard production.
Lead cross-functional team in implementing across-the-board improvements to production process.
Create protocols for regular maintenance, inspection, and service to optimize machinery function and to avoid breakdowns.
Compose reports setting forth results of assessments and evaluations, as well as a plan for further indicated action.
Ensure project completion within time and budget constraints.
Implement protocols for testing and quality-controlling new processes.
Train engineering team in applicable health and safety standards and procedures.
Key Functions:
Prepare schedules for repair, overhauling, and maintenance of all the machinery and tools in the plant
Provide installation guidance to the staff and train in basic troubleshooting
Enhance the productivity of the plant by recommending new machines and equipment
Assist the plant design engineer in renovation of different sections according to the increasing production requirements
Test new installations and mechanical systems
Place orders to the vendors and make payments after verifying the functioning of the materials and equipment
Provided strong leadership and technical expertise to maintain existing procedures and continuously improvement.
Resolved maintenance problems.
Recommended measures to improve conditions and operations of machines and equipment.
Maintained records and tracked work orders, spare parts and maintenance history of equipment and more through computerized system.
Designed and documented manuals to simplify work for future maintenance department.
Repaired/replaced equipment to ensure proper functioning.
Department Management:
Mentored and guided maintenance and repair work performance.
Supervised maintenance management staff and conducted performance reviews of workers and technicians.
Other Contributions:
Safety measures:
Used different techniques and guidelines to ensure a safe environment around plant and premises. Ensured all maintenance workers are following prescribed safety policies and guidelines.
Recommended different methods of improvement and expansion in current facility.
Skill:
Spare Parts Management, Hydraulics, Pneumatic, Rotating Equipment’s, 5S, TPM
Looking after and trouble-shooting of mechanical, hydraulic, pneumatic system malfunctioning
Handling Installation, commissioning and maintenance, overhauling of equipment’s in plant
Working as site engineer in inspection department during annual shut
Working as site engineer in in
Working as site engineer in inspection department during annual shut
Working as internee in maintenance department