I am a highly motivated and results-oriented Chemical Engineer & Senior Level Production Manager who brings along over 24 years of experience in all aspects of process improvements, consistently driving growth in performance and productivity channels. I am expert at implementing processes that improve efficiency and highly accomplished in all areas of manufacturing and Health & Safety management. Exceptional skills in personnel management combined with proven ability to drive sustained strategy, manage and nurture talent, deliver production growth, form strategic partnerships, and successfully implement and oversee complex projects. I have completed Masters’ in Business Administration (Management) from Virtual University of Pakistan and Bachelor of Engineering (Chemical) from Mehran University of Engineering & Technology Jamshoro.
My key skills include Production Life Cycle, Operational Excellence, Product Development & Launches, Plant Erection & Commissioning, Plant & Personnel Safety, Process Optimization, Energy Saving, Plant Maintenance of FMCG & Chemical Process industry plants, Implementation & Documentation of ISO 9000: 2001, ISO 14000, Environmental Management System, Food Safety Management System ISO (22000), Health Safety Management System ISO (18000), HALAL Certification, GMP’s, Process Validation, HACCP Principles, Six Sigma, SAP and PP/MM/PM Modules
Currently I am engaged with Rafhan Maize Products Con. Ltd, as Production Manager, where I am responsible for performing duties as a strategic overlay including Plant operation, Development, Execution/Extension of New Projects as well as existing facility, Staff training & development, Plant erection & commissioning. Attached is my resume which showcases my progressive experience and successful track record for leading successful initiatives. My professional background and great industrial exposure coupled with an excellent track record makes me an ideal candidate for executive roles.
Looking after production operations, process optimization, Continuous Improvement, documentation for certifications, recruitment, utilities, dispatches, warehousing, labor, reporting to Director concern.
• Expertly performed duties as a strategic overlay including Plant operation, Development, Execution/Extension of New Projects as well as existing facility, Staff training & development, Plant erection & commissioning.
• Utilized sound industry experience and fundamental engineering knowledge to ensure operations compliance with ISO 9000, 14000, 22000, 18000 & HALAL standards, Process optimization, Quality Production, as well as Energy saving.
• Exercised hands-on approach and effective controls to manage Waste Minimization, Technical Documentation, Production scheduling, trouble-shooting problems, coordinating maintenance & other daily jobs.
• Challenged with overall responsibility to handle Plant operation, Development, Execution/Extension of New Projects as well as existing facility, Staff training & development, Plant erection & commissioning.
• Strengthened compliance of operations with ISO 9000, 14000, 22000, 18000 & HALAL standards, Process optimization, Quality Production, Energy saving which result in additional business opportunities and product optimization.
• Proved instrumental in managing waste minimization, technical documentation, production scheduling, trouble-shooting problems, coordinating maintenance & other daily jobs, reporting to CEO.
• Enhanced operational efficiency by devising an appropriate series for erection and commissioning of Glucose refinery & Starch Division, Production Scheduling as per given production program, Shift scheduling, Plant Maintenance activities coordination.
• Controlled all endeavours related with budgeting and monitored costs of chemicals and operations, Quality Production, SAP Key User PP-Module, Hands on SAP MM Module, PM Module, Execution of departmental projects.
• Facilitated HRin recruitment, evaluated staff performance criteria, and updated inventory department of short materials.
• Coordinated with warehouse dep., shared higher management progress of plants and continuous improvement projects etc.
• Stellar role as Material Manager and reviewed performance of all subordinates, workers, planned and administered a department budget, planning and scheduling tasks over both short and long term time periods.
• Played a vital role in directing fast-paced office operations, scoped, spearheaded and implemented policies and procedures that are related receiving as well as the storage of different kinds of materials and supplies.
• Strategized and aligned all procurement plans, assessing transportation, and carting of materials to designated plants, managing records of all stock and inventory, Recruitment of staff and organizing necessary training for them.
• Defined strategy to capitalize a holistic view on production, maintenance &labour related affairs at Detergent Post Addition, Fulfil Packing Requirements to determine the interrelationships between solutions and requirements.
• Tactfully competed technical challenges related with production, plant operations and maintenance as well as ensured Smooth operation & on time meeting of targets, maintained daily updates & reporting on SAP.
• Revitalized plant management processes such as routine Pilot Plant operation, Erection & Commissioning of PVD plant as per given standards, production & process optimization, technical staff hiring & training, Quality Production.
• Enhanced operational efficiency by addressing the safety & operational requirements by deployment & dissemination of best practices, certification documentation & auditing processes according to ISO 9000, ISO 14000, and ISO 22000 standards.
• Designed and devised application of CGMP’s and conducting validation & verification activities for processes & products.