PRODUCTION MANAGEMENT:
Proven success maintaining product quality standards while achieving budgetary targets.
Performance-driven and skilled professional with hands-on experience leading a wide range of production operations within challenging environments. Proven expertise in quality assurance & control, production processes, cost reduction and product designing. I am proficient in utilizing effective techniques to ensure seamless execution of manufacturing processes, quality, and distribution of products. Record of success in devising and implementing robust action plans with a strong focus on achieving bottom-line results. I am instrumental in identifying complex issues as well as suggesting suitable solutions for improvement. Adept at streamlining production functions in line with strategic requirements to ensure seamless work flow. I am well versed in Polymerization unit, sheet extrusion (PET, PP, PS), and TF/DOP. Articulate communicator, able to cultivate strong relations with team members, management, and stakeholders.
My key skills include Quality Assurance, Production Management, Budgeting & Scheduling, Preventive Maintenance, Operational Excellence, Quality Control Analysis, Statistical Process Control, Work Prioritization & Supervision, Chemical Engineering, Safety & Environmental Policies, Productivity Enhancement and HACCP & GMP
My professional background and great industrial exposure coupled with an excellent track record makes me an ideal candidate for executive roles. As such, I would welcome a discussion regarding opportunities with your organization that fit my background.
Streamline and supervise production activities of polyurethane foam and Rebonding production operations. Adhere to the company’s policies and standards in terms of work and uniform standards. Train, educate, schedule, and direct motivated employees for achieving objectives with accurateness and efficacy. Design and execute plans, procedures, and culture in overseeing process improvement activities. Play a key role in analyzing and overseeing resource requirements of production halls. Skillfully provide utmost professionalism and integrity in regards to leadership of team members.
Key Accomplishments
· Implementation of day-to-day operations of polyurethane foam & rebounding production including daily production plans and strategy to meet targets efficiently and cost effectively.
· Ensure compliance with safety regulations and company policies and collaboration with cross-functional departments to ensure smooth production operation.
· Implement measures to enhance productivity, reduce waste, and optimize resource utilization through lean manufacturing techniques.
· Manage inventory levels of raw materials and finished products to ensure adequate supply to meet production demands while minimizing excess inventory.
· Analyze production data and prepare reports on key performance indicators (KPIs) such as production output, efficiency, and quality to track progress and identify areas for improvement.
Skilled and experienced professional to oversee & handle all aspects of Rebounding plant operations. Having a strong background in manufacturing processes and possess excellent leadership and organizational skills to effectively manage a team and ensure production targets are met while maintaining high-quality standards. Design and Plans execution, procedures, and culture in overseeing process improvement activities.
Key Accomplishments
· Avoided irregular down time and increased manpower and equipment’s efficiency by designing and executing effective strategies and preventive maintenance plans.
· Guaranteed timely production of materials via close collaboration with cross-functional production and quality team.
· Recommended measures to improve production methods, equipment performance, and quality of products.
· Built synergies with the senior management to devise organizational policies for achieving goals and targets.
Played an integral role in conducting research & development of new material & products while following customer standards and requirements. Created, tested, and oversaw chemical-plant processes and equipment and retained a record of the whole material transaction in a timely manner. Designed and retained departmental documents and office calendar to synchronize workflow, tool maintenance, target objectives in accordance to ISO9001: 2015&22000:2005 requirements.
Key Accomplishments
· Rendered keen eye for details to direct large-scale Dry Offset Printing, Thermoforming, and Sheet Extrusion operations with a Production rate of 150 tons/day and complete production goals.
· Actively contributed in producing, installing, and revising equipments and analyzing three stages of the finished good process of 4M while coordinating with section in-charge, team leaders, supervisors, and managers.
· Led the execution of hygiene procedures, OPRP`s and effective HACCP plan for improving productivity.
· Attained 5S, productivity, cost control, safety, and scrap control objectives on a monthly basis by devising policies.
Skillfully maintained target quality and quantity of sugar & molasses while working in the sugar production section. Examined and controlled steam utilization resources and all equipment’s in process flow. Analyzed all parameters to ensure smooth and continues process at shift start up.
Key Accomplishments
· Reduced wastage by increasing production rate under control parameters and improved performance of evaporators, heaters, dryers and centrifuges.
· Generated and upheld records and documentations for audits and implementation of work instructions of all line inspection while following QMS procedure requirements.
· Achieved daily production target by distributing work load to operators.