With a passion for making a difference, I am a seasoned professional having 19 years+ experience in textile industries. I have worked in the fields of production management, operation efficiency, product development, R&D, system developments, cost optimization, team leadership, communication & reporting, compliance & sustainability and cross-functional teams collaboration.
As an advisor, consultant and permanent employee, I also have hands-on experience of system re-engineering and execution of new ventures including, sourcing & selection, pricing, negotiation, layouts development, supervision of building construction, erection & commissioning.
All is proven practically.
Assisting and encouraging the development of objectives, strategies and plans aimed at achieving customer satisfaction and the efficient use of organizations’ resources
Discussing business and organizational shortcomings with clients
Analyzing and evaluating current systems and structures
Discussing current systems with staff and observing systems at all levels of organization
Directing clients towards more efficient organization and developing solutions to organizational problems
Undertaking and reviewing work studies by analyzing existing and proposed methods and procedures such as administrative and clerical procedures
Recording and analyzing organizations’ work flow charts, records, reports, manuals and job descriptions
Preparing and recommending proposals to revise methods and procedures, alter work flows, redefine job functions and resolve organizational problems
Assisting in implementing approved recommendations, issuing revised instructions and procedure manuals, and drafting other documentation
Reviewing operating procedures and advising of departures from procedures and standards
Consultancy provided for
Jacquard design training & coaching
EAT Software training & coaching
Weaves’ development
Design editing
Box motion functions
Assigning weaves
Castout development & machine definition
JC files
Fabric Simulations
Determining, implementing and monitoring production strategies, policies and plans.
Planning details of production activities in terms of output quality and quantity, cost, time available and labor requirements.
Controlling the operation of production plant and quality procedures through planning of maintenance, designation of operating hours and supply of parts and tools.
Monitoring production output and costs, and adjusting processes and resources to minimize costs.
Informing other Managers about production matters.
Overseeing the acquisition and installation of new plant and equipment.
Directing research into production methods, and recommending and implementing initiatives.
Controlling the preparation of production records and reports.
Directing the plans and procedures for machinery health for smooth operations.
Coordinating the implementation of occupational health and safety requirements.
Directing staff activities and monitoring their performance.
Maximized efficiency by coaching and mentoring teams on management principles, industry best practices.
Maximized operational excellence mentoring personnel on management principles, industry best practices, and company procedures.
Assisted HR department in recruiting, hiring and training of team members.
Provided thoughtful guidance to personnel in navigating and resolving snags in productivity.
Handled high demanding customers and clients to assist lower-level employees and maintain excellent customer service.
Launched staff engagement, gender diversity and cultural programs in addition to robust reporting tool that increased operational quality.
Cultivated and strengthened lasting team relationships using strong issue resolution and dynamic communication skills.
Starting from scratch, I launched state of the art terry towel weaving project successful.
Optimized cost & yield by following the benchmarks and market best practices
Lead the teams for 18 tons production/day
Worked with international designers to develop the niche quality products.
Worked with different suppliers for material and machines sourcing
Monitoring production output , WIP and adjusting processes and resources to minimize costs
Supervised production, maintenance & PD teams to monitor manufacturing activities and goal achievements.
To add values in products, I installed 16 Jacquards, sizing machine and section warping machine
Assisted to build 16 gantries for Jacquards
Trained the people for Jacquard designing
Established CAD & design development infra-structure
Carried out successful R&D for yarn dyed and sheared towels.
Used different material for product development
Used dyed yarn to produce stripes, floral design, writing and many more combinations.
Used over dyeing techniques for dyed yarn to produce cost effective & lucrative products.
Used Sprinkle dyeing, over-all printing and shearing techniques.
Established PD department for smooth running of afterward processes.
Established standards for production, breakages and maintained per day production requirements.
Developed preventive maintenance system and team.
Trained people for specs calculation, Product process and procedures, PD and maintenance.
Developed procedure for knotting drawing-in for different type of materials
Lead the team of 12 members for 7.2 tons production/day
Executed erection and commissioning of looms
Developed reporting system
Arranged contractors for knotting and drawing-in
Developed sampling system and started sampling
Sourced commercial sizing & started production
Established greige fabric inspection, stocking and issuance system
Responsible for daily production target of 24 tons
Lead the team of 42 members
Assisted to develop designs, towel specs and yarn demands
Controlled the preparation of production records and reports
Responsible for daily production target of 24 tons
Lead the team of 42 members
Assisted to develop designs, towel specs and yarn demands
Controlled the preparation of production records and reports
This was my 1st job and here in learned the following,
Textile culture (Rules & regulations)
Dealing with senior staff & management
Dealing with co workers
Working environment, procedures and processes
Dealing with machines and tools and their functions
Raw materials handling and utilization
Wastages and yield
Functions of different departments