As a Mechanical Engineer with extensive experience in Quality Development and Quality Control/Assurance, I specialize in designing and implementing robust quality management systems to ensure superior product standards and compliance with industry regulations. My expertise encompasses developing quality control procedures, conducting detailed inspections, and executing audits to identify and rectify quality issues. Proficient in data analysis and process optimization, I drive continuous improvement initiatives and collaborate with cross-functional teams to enhance product reliability and manufacturing efficiency.
As a QC/QA & Product Development Engineer at Amber Capacitors Ltd, I am dedicated to ensuring the highest quality standards in capacitor manufacturing through precise testing and meticulous quality assurance practices. My responsibilities include driving innovation in product development, enhancing capacitor performance, and aligning designs with evolving industry requirements. With a focus on excellence, I collaborate across teams to optimize processes and deliver products that exceed customer expectations. My role is integral to sustaining the company's reputation for technical superiority and reliability in the global market..Job Responsibilities:
Developing Quality Standards.
Develop outer body of the capacitor both Plastic and Aluminum.
Making QIR (Quality Inspection Report) on daily basis.
Enter daily incoming mateial into ERP software.
Generate OK NG SSAR (Sample Submission Approval Report).
Maintain Rejection Data of incoming material on daily basis.
Develop the Plastic & Aluminum parts as per data and as per drawing.
Vendors Dealing.
Manage Supplies.
Plastic Parts Inspection.
Quality Control Procedures.
Process Improvement.
Supplier Quality Management.
Performed and participated in ISO audit.
Testing and Inspection.
Documentation and Reporting.
Training and Education.
Problem Solving by Root Cause Analysis.
Customer Satisfaction.
As an Assistant Manager of Quality Development in the auto parts manufacturing industry, I spearhead initiatives to enhance product quality and performance. I focus on developing and refining quality standards, analyzing data to drive improvements, and collaborating with engineering teams to resolve issues. My role ensures that all products meet rigorous industry standards and supports continuous improvement in manufacturing processes.
Responsibilities:
Documentation. (MS Word, Excel, PowerPoint)
Presentation (Microsoft PowerPoint)
Develop auto parts based on technical drawings, ensuring they meet all design specifications and quality standards.
Led continuous improvement initiatives to enhance processes, quality, and efficiency.
Developed and maintained quality documents to ensure compliance and support quality management systems.
Executed QAV, SQM, and Safety Audits to ensure adherence to quality and safety standards.
Utilized the 5W-2H technique for effective problem-solving and root cause analysis.
Applied the 4M methodology using Fishbone diagrams for structured problem-solving and root cause analysis.
Implemented improvements and ensured quality using the PDCA Cycle technique.
Gained comprehensive understanding of manufacturing processes and their optimization.
Developed and executed comprehensive individual part development plans to enhance product performance and quality.
Reviewed engineering drawings in both hard copy and CAD formats for accurate interpretation and application.
Preparing of reports to feedbacks origin like Tracking Charts, Trouble Reports & follow up as well as required.
Preparation of Inspection /Standards of New Develop Parts as per Requirements of Standard.
Preparation of Packing Standard.
Executed 5S, Kaizen, and Poka-Yoke activities to enhance workplace organization, process efficiency, and error prevention.
Conducted data analysis using the 7QC tools.
Conducted part-time studies.
Oversaw shop floor management to optimize production efficiency and ensure quality compliance.
Prepared and generated detailed production reports.
Create and Understanding about Process Quality Control tables(PQCT-I & II).
Developed Manufacturing Operational Standards (OPS).
Developed Working Procedure.
Create online check sheets and parts inspection reports.
Oversee and manage the Electroplating Process and conduct titration to monitor and adjust the solution's chemical balance for consistent plating results.
Manage the Powder Coating Process and conduct scratch tests to verify paint adhesiveness and ensure optimal coating quality and durability.
Oversee the Phosphating Process and perform titration to verify the chemical solution's concentration and ensure effective metal surface treatment.
Training: From Hoda Atlas Cars Pakistan Limited
Quality Training
Problem Solving
Kizen and Poka Yoke
SQM (Supplier Quality Manual)
PDCA Cycle
4M Probem Solving Training
Quality Document Training
Statistical Analysis