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Experienced Mechanical Maintenance Engineer in the chemical production industry, excelling in preventive and reactive maintenance, troubleshooting, and equipment overhauls.
Proficient in Maintenance Pro (CMMS) to enhance efficiency and minimize downtime.
Plant Shutdown and Overhauling: Acquired comprehensive knowledge on shutdown planning and played a pivotal role in executing complete overhauls during shutdowns for Granule Formulation, Powder Formulation and Liquid formulation units, ensuring equipment performance and longevity.
Diverse Equipment Handling: Managed and maintained a range of equipment including Air Compressors (Oil injected, Rotary screw compressor) , Air Dryers (Atlas Copco FX Series) , Pumps (Centrifugal, Gear, Diaphragm), Chain Conveyors and Gearboxes.
Maintenance Expertise: Demonstrated proficiency in various maintenance types, including preventive, reactive, troubleshooting, and corrective maintenance, ensuring the continuous operation of critical equipment.
CMMS: Successfully implemented and managed Maintenance Pro, leading to improved equipment reliability, enhanced performance, and increased overall plant efficiency.
Resource Management and Inventory Control: Effectively allocated resources, managed equipment handling, and maintained inventory levels, contributing to streamlined maintenance operations and cost-effective inventory management.
1) Engaged in the operation and upkeep of Block-II\'s mechanical maintenance division, overseeing a comprehensive array of 4 gas turbines and 2 steam turbines.2) Skillfully employed Just-in-Time methodologies to optimize the allocation of consumables, spare parts, and maintenance tools, culminating in an impressive 40% reduction in surplus inventory levels.3) Collaboratively synergized with a team of 7 professionals to standardize an intricate maintenance plan, resulting in a remarkable reduction of gas turbine unit downtime from a full day to a mere 5 hours.
1) Strategically orchestrated and implemented corrective maintenance measures for GRU-20, employing advanced Value Stream Mapping (VSM) techniques, effectively meeting a stringent 4-day timeline. Identified the worn-out and distorted state of the 4th wheel\'s axle.2) Applied cutting-edge Lean Manufacturing principles within the Tool Workshop, resulting in a remarkable 25% reduction in cycle time, optimizing operational efficiency to unprecedented levels.3) Pioneered the seamless integration of KANBAN systems, leading to a staggering 80% reduction in paperwork, streamlining processes, and fostering a leaner and more agile operational environment.