Collaborated with the production manager to develop production schedules and ensure timely execution of manufacturing processes, and share daily production program with Officers.
Led daily production planning, allocating resources effectively to meet production targets and ensure on-time delivery.
Managed and motivated a team of production operators, providing guidance, training, and performance feedback.
Conducted regular quality inspections and audits of production processes, identifying defects and initiating corrective actions.
Worked closely with the production team to ensure accurate and timely dispensing of PVC, XLPE, XLPO, LTXLP, LSZH, and Strippable & Bonded materials for the insulating process and during insulating maintain conductors RTs & OD.
Generated daily, weekly, and monthly production reports, and maintained accurate production records and documentation, facilitating efficient tracking and traceability of products.
Perform and impose maintenance activities on planned periods and according to TPM plans.
To execute product development projects, to coordinate with quality and R&D.
To fulfill manpower requirements for smooth working of the shift.
Production Planning & Quality Control
Overall supervision of Manufacturing, Production, Operation, Inventory control, Shipping, Maintenance and planning of the production for daily activities.
Monitor the targets of daily production and resolve the labor issues.
Coordinate with Quality and Claim team and make recommendations to improve the quality of part.
Maintain and develop accurate, efficient and oriented production planning system against received production schedule.
Arrange Kaizen activities, skill trainings, and variance for improve product quality.
Coordination with maintenance team on mold and machine maintenance
Production Planning management.
Production Targets goals management.
Workers management.
Quality improvement management.
Machines maintenance scheduling management.
Vendors supply ensure timely dispatching management.
Processes and Quality control management.
Vendors quality issues and feedback actions management.
Implement working SOPs and WIS.
All documentation working management.
Implement Production Schedule & Maintaining Warehouse Stock Covers.
Die Management System (Oracle Fusion Application).
Collaborated with cross-functional teams to create production schedules, ensuring timely completion of auto parts manufacturing.
Monitored and adjusted production plans to optimize resource utilization and meet production targets.
Liaised with procurement and inventory teams to ensure availability of raw materials and components for production.
Analyzed historical data and market trends to accurately forecast demand for auto parts, contributing to efficient inventory management.
Managed inventory levels to prevent stock-outs and minimize excess inventory, reducing carrying costs.
Identified bottlenecks and inefficiencies in production processes, implementing process improvements to enhance overall efficiency.
Production Planning & control.
Rejection Control Management.
Inventory Management.
Vendors Suppliers And Scheduling.
Manpower Management.
Material Management.
Budget and target setting.
Credit SAP report daily basis and monthly.
Dies management.
Cost savings.
Warehouse stock maintain.
Dispatching time to time machine shop.
Dies audits, coordination machine shop any issues casting wise.
Parts inspection, in-process quality audits, process control audits, improve product quality and time & motion study.
Customer Complaint Management System.
Supervise inspectors, technicians and other staff and provide guidance and feedback.
In-Process Inspection, Processes Audits, In-Coming Parts & Raw Material Inspections.
Devising and establishing a company quality procedure, standards and specifications.
Quality procedure to provide zero defect parts to AHL customers.
Parts audit.
Process analysis and audit.
In process working.
Dies, Fixtures and JIGs audit.
Parameters audit and check calibration due dates.
Rejection control management.
Check PQC Sheets proper updates.
Reports Generates.
Customer returns and warranty complaint analysis.
In-process body inspection, Final body inspection, JIGs & Fixture inspection and generate inspection reports.
Conducted real-time inspection of automotive components during various stages of production to ensure conformity to quality standards.
Skillfully detected and documented defects, ensuring prompt communication with production teams to facilitate corrective actions.
Inspection surface Body, Chevl Bump, Dent & Appearance.
Spot welding Separation check, Spot missing check, Co2 welding check & bead size.
Sealer line check inside body Sealer.
Door fitting, Hood fitting & Luggage fitting check.
Hamming die surface inspection Door, Hood & Luggage line.