Over 08-Years of competent and efficient hands-on experience in the paint & coating industries, in different departments, and sections, such as manufacturing (production), Quality Control /Quality Assurance, Research, and Development. Like to join a company that has a diverse and supportive environment that encourages staff to learn from other talented professionals.
· Managing QA/QC staff by implementing company policies, procedures, work rules, and disciplinary action.
· Coaching and mentoring of junior quality control staff.
· Planning and assigning duties to QA/QC staff.
· Developing QA & QC standards.
· Monitoring discipline, safety, and good housekeeping systems.
· Monitoring product standards and quality assurance program.
· Updating and defining quality standards test results in ERP.
· Participating in weekly meetings of HOD with General Manager.
· Ensuring finished products to meet customer expectations and demand.
· Accountable for final tests and acceptance of finished products.
· Specifying quality requirements of raw materials with suppliers as well as monitoring their compliance.
· Monitoring issues carefully reached out to customers to provide immediate resolution for maintaining satisfaction.
· Implementing new QA/QC standards and customer service standards.
· Accountable for implementation, design of standards operating procedures (SOP).
· Changed equipment over to new products to meet all customer requirements.
· Estimating costs and set quality standards.
· Identifying process and quality problems and to determines systemic root causes and solve with corrective action.
· Devising, improving, and reviewing new specifications & procedures for products or processes, training staff to use them.
· Preparing product samples, modifying batch formulation.
· Developing production formulas and documenting test result reports.
· Seeking new raw materials for existing formulation and select best of them.
· Performing periodic internal calibration for laboratory instruments.
· Coordinating with technical consultant (Chief Chemist) for specials projects and additional job duties.
· Attending online seminars, reviewing literature, and symposiums to improve overall knowledge and understanding.
· Reporting problems and any concerns to management.
· Devising and implementing best quality practices and processes for product development.
· To recommend process improvements for enhancing product quality.
Improved 10-% production efficiency by addition of new dispersing agent.
· Supervised all production phases, including Water-Borne Production, Solvent-Borne Production ( Slurry CaCO3, Pigment Pastes, Paint, etc.)
· Supervised and motivated 25 staff and worker to deliver exceptional work.
· Monitored all-new production communicated potential problems to operations and Quality Control Lab.
· Planed effective manpower deployment and work schedule to qualified workforce to resolved performance bottlenecks at production and filling end.
· Planned production and monitored of day-to-day production to met targets in time by generating complete production overview report.
· Accountable for inter-departmental coordination of production department with RM, Distribution, Engineering, Maintenance, R&D, QA/QC, HSE, admin, HR, Procurement section, and IT department.
· Accountable for complete commissioning of Bead mills, Nano Mills, and Pin Mills.
· Achieved 100% production targets (Daily, Monthly, Annually).
· Wrote and revised standard operating procedures for plants.
· Planned, assigned daily duties to production personnel.
· Managed and motivated production supervisors and labor to deliver exceptional work.
· Collaborated with R&D team for development of Pastes & Colorants.
· Improved production through consistent hard work and dedication.
Observed production work and made corrective actions to optimize performance.
· Higher Management selected "Production Officer" for Faisalabad new Production Plant according to performance and abilities.
· Successfully started new production plant (pioneer).
· Collaborated with R&D team in development of Slurry CaCO3.
· Got training during probation period from R&D Manager, Production Manager, related to manufacturing process, Packing process, resolving plant problems, team management skill, time management skill, production planning skill, production closing skill, and data entry skill as well, etc.
· By grace of ALLAH ALMIGHTY! Achieved quality and production targets successfully.
· Observed production work and made corrective actions to optimize performance.
· Managed production of CaCO3 24/7 in safe and efficient environment and implemented improvements in processes reduced costs and increased efficiency.
· Trained production team members on how to complete production targets within stipulated time.
· Developed new ways of manufacturing and improved existing manufacturing processes.
· Managed, motivated plant supervisors, workers to deliver exceptional work.
· Planned and assigned daily duties to plant staff and labors.
· Organized repair and routine maintenance of production equipment.
· Reviewed raw data and production trend forecasts to effective production plan.
· Oversaw discipline, safety and good housekeeping systems.
· Supervised team of 20 employees focused on producing CacO3 Slurry.
· Built, supervised and mentored production team and QA/QC staff in receiving and inbound operations.
Coordinated production work between shifts by completing checklists and documenting updates.
Higher Management selected me as a Production officer according to my previous performance and abilities.
I got training from R&D Manager and production manager, about, paint manufacturing, paint development, resolving plant problems, team management, time management, production planning, and production closing.
I have proved myself as a great candidate for this position and board of directors again appointed me for Sahianwala Brighto Chemicals Pakistan Pvt.Ltd Factory as an acting department head and Promote me as a Senior production officer from previous Production officer, since July 2016.
· Assisted Quality Control Manager performed complex chemical and physical tests on all Raw Materials, and Finished products.
· All QA/QC tests are performed according to American Society for Testing and Materials (ASTM), (Paint & Coating QA/QC ) standards.
· Operated all Paint & coating basic laboratory equipment.
· Documented inspection results report physically and systematically.
· Checked Paint packing materials according to QA standards.
· Tested incoming raw materials by confined specifications and took measurement tests.
· Evaluated samples against standards by completing measurements, visual inspections and other established tests.
· Inspected finished product quality, and disposed of items, that did not meet safety requirements.
· Reported problems and any concerns to QA/QC Manager.
· Maintained six-month record of QC passed production samples for quality assurance.
· Assured quality of retained samples every month.
· Developed Quality Control Raw Materials evaluation reports.
· Documented results of every retained QC sample.
· Maintained stock of QA/QC samples and evaluation reports.
· Performed routine maintenance and calibration on testing equipment.
· Maintained discipline, safety and good housekeeping.
· Performed quality control activities according to set specifications.
· Performed quality control work while maintaining safety.
· Kept equipment operating and in good condition by performing quality checks and calling in for repairs when needed.
· Got basic training from QA/QC Manager about ASTM (American Society for Testing and Materials) paint & coating standards.
· Wrote QA/QC standard operating procedures (SOP) with coordination of QA/QC Manager.
· Prepared and submitted daily working reports to reporting manager.
· Attended weekly QA/QC meetings.
· Performed other duties and responsibilities assigned by management.
· 100%-Daily and monthly targets achieved.
Documented inspection results by completing logs.
• Performs daily process quality checks using Performance according to ASTM
standards.
• Perform audits and develop reports and tracking measurements as assigned by the
Quality Manager.
• Assist and support the Quality Manager to ensure that all products and services meet
the standard of quality.
• Performs such individual assignments as management may direct.
• May perform warranty reviews and provide technical knowledge to warranty decisionmaking
activities.
• Perform all establish safe working procedures.
• Follow all established safe working procedures.
• Matching shades with shade cards.
• Maintaining the records on ERP.
• Checking all the raw materials, like, Solvent, Additives, Binders, Pigments, and
Extenders by using ASTM methods.