Roles and Responsibilities:
1) Responsible for safe and continuous operation of Power & Steam generation, Boiler feed water and condensate polishing, cooling tower operation and chemistry control, all aspects of Water treatment operation (Raw water, Potable Water, Industrial water, Reverse osmosis and Demineralization).
2) Leading a team of DCS and field operators, ensuring effective communication, task delegation, and training in operating procedures and safety protocols.
3) Enforce compliance with safety procedures, OSHA, LOTOTO, IMS, and ISO standards to ensure the well-being of personnel and facilities.
4) Implement PSM procedures for safe execution of modification jobs, including MOC-F, MOC-T, PSSR, and JSA.
5) Develop and implement emergency response plans for utilities and power generation, leading responses and coordinating with internal teams and emergency services.
6) Participate in planning routine maintenance to minimize downtime and optimize equipment reliability.
7) Troubleshooting operational issues, collaborate with maintenance teams, and conduct root cause analysis to prevent reoccurrence.
8) Identify opportunities for process optimization and efficiency improvements, proposing and implementing changes.
9) Prepare shift reports detailing operational activities, equipment status, and incidents for communication to management and subsequent shifts. Analyze operational data to identify trends and areas for improvement.

Experience Highlights:

- Power Generation Section: Managed two 26MW gas turbines (GE USA) and emergency diesel engines (2.0 MW and 450 KW, Mitsubishi Japan, Perkins UK).
- Emergency Load Shedding and Shutdown System (ELSS): Operated Siemens Germany's PLC-based emergency load shedding and shutdown system, ensuring safe plant operation, power load-shedding, protection of major plant sections, and
executing a secure shutdown with emergency generator power restoration.
- Power Distribution Network and Manual Synchronization Stations: Oversaw a power distribution network with 13.8KV, 2.4KV, and 480V components, including feeder breakers, transformers, and manual synchronization stations for gas turbines and DDEG generators.
- BFW & Steam Generation Units: Managed a 200m3/hr boiler feed water network (Ecodyne, Canada), operated two steam boilers (Zurn USA), and supervised the HRSG connected to a gas turbine exhaust.
- Water & Effluent Treatment Section: Oversaw water & effluent treatment section operations, including Raw and Potable water treatment, ultrafiltration, reverse osmosis, and demineralization fluidized bed trains.
- Instrument & Service Air Network: Operated three oil free screw type compressors with each capacity 1600NMC provided by Atlas Copco USA and heatless drying system to produce Instrument air designed by Xebec Canada.
- Absorption Chiller and HVAC’s Network: Operated two 1200-ton absorption-type chillers (York USA) connected to an HVAC network comprising 18 units.

Roles and Responsibilities:
1) Ensure efficient and optimized plant operations to achieve production targets while meeting standards for product quality, power consumption, and raw materials usage.
2) Plan and supervise annual shutdown jobs and process modifications. Collaborate with various engineering disciplines (mechanical, civil, electrical, instrumentation, automation) to offer necessary support for operations.
3) Troubleshoot and resolve production issues, leading investigations for plant trips or abnormalities by defining problems, determining causes, evaluating alternatives, and implementing solutions.
4) Develop or assist in creating unit modifications for cost reduction, facility expansion, and business project maintenance.
Ensured compliance over OSHA safety and IMS operations procedures for safety of personnel\'s and equipment.
5) Ensured compliance over ISO environmental and energy management standards for energy optimization and safe plant and surrounding environment.

Experience Highlights:
- De-Chlorination & Brine Purification Section: Removal of chlorine from diluted brine sourced from membrane cell batteries via processes like stripping, sodium sulfide treatment, and adsorption with activated carbon. Re-concentration and purification, addressing suspended and dissolved impurities, adhering to Udhe and De-Nora Germany\'s design specifications at a flow rate of 200m3/hr.
- Caustic Soda Manufacturing Section: Production of 32% caustic through the electrolysis of a purified and concentrated brine solution in membrane cell batteries, utilizing equipment from Udhe, De-Nora, and ThyssenKrupp Germany. Managed four electrolyzes, each with a capacity of 45 MT/day.
- Caustic Soda Evaporation & Solidification section: Caustic concentration up to 50% using a triple-effect evaporation unit. Utilized the 50% caustic solution to produce 99% caustic soda flakes. Supervised operations of an evaporation unit with a capacity
of 15 m3/hr. and a caustic solidification unit with a capacity of 100MT/hr., both designed by Bertram’s Switzerland.
- Plant Utilities Section: Water and effluents treatment, instrument and service air network equipped with three screw-type oil-lubricated positive displacement compressors. 05 induced draft cooling tower cells, 02 chillers (Absorption & compression cycle-based), RO Unit, water demineralization units, and nitrogen generation using the PSA process

Polyester Plant
Responsibilities/ Achievements:
1. Visited Assigned Process Plant Area on Daily basis Drew Process Flow Diagram of this area and Presented that to Supervisor. Observed and Understand Manufacturing process of Polyester plant, Controlling of the process to optimal conditions of temp and Pressure and assembled all observations into the report of each area of plant.
2. Understand the Spinning and drawing process of polyester Polymer.
3.The leadership of my team completion of Assignments and Projects assigned by Supervisors of each area at the Proper time.
4. Successfully defend accomplished work in Internship Presentation Competition at IFL. My Supervisors gave Excellent Feedback about me.

Process Interne at Caustic Soda Manufacturing Plant
Responsibilities/ Achievements:
1.Understanding of Basics of ISO 9001 QMS ( Quality Management System), ISO 14001 EMS (Environmental Management System), OHSAS (Occupational Health & Safety).
2. Visited Assigned Process Plant Area on Daily basis Drew Process Flow Diagram of that area and Presented that to supervisors.
3. Observed and Understand Manufacturing process of Caustic Soda plant, Controlling of the process to optimal conditions of temp and Pressure and assembled all observations into Final report.