Pakistan Oxygen Limited (Formerly Linde Pakistan Limited) is the top producer in bulk gases includes Liquid Oxygen, Liquid Nitrogen, Liquid Argon, Liquid CO2, and Hydrogen.
AREA OF RESPONSIBILITIES
Air Separation Unit with capacity (100 TPD) automated with DCS from Siemens (SIMATIC PCS 7)
Multistage Centrifugal Compressors, Pre Purification Unit, Turbo Expanders, Distillation Column, Cryogenic Liquid Handling Pumps, Vacuum Insulator Evaporators (VIE), Liquid to Gas Evaporators, Vacuum Pumps, Cooling Towers (Induced draft / forced draft), Water Treatment Unit by NALCO.
RESPONSIBILITIES
Responsible for the safe and optimum operation of the air separation process by monitoring and controlling parameters and equipment.
Responsible for taking actions to prevent or rectify abnormal plant and production situations, to take whatever executive action is necessary to achieve this but at all times to minimize any risk of harm to personnel, environmental damage, or asset damage.
Prepare daily production reports and logs. Ensure that all record keeping and production reporting is carried out on time and to the required standards.
Analyzing production data and process behavior to ensure the early identification of trends and problems.
Monitor and direct Production Operators out on the plant to ensure continuity of operations and timely implementation of production routines.
Assist with planning and scheduling of routine shutdown and shutdown maintenance.
Responsible for identification of plant, equipment and process isolation within the bounds of Permit to Work system and in accordance with company policies and procedures.
Careful monitoring, and where necessary, control and supervision of the Permit to Work system and all associated certification, recording, log keeping and document control.

Tufail Chemical Industries Limited is among the largest prominent manufacturer of industrial chemicals in Pakistan and is involved in fulfilling the needs of diversified industrial chemicals, with quality and responsibility. Tufail Chemicals is leading manufacturer of Sulphonic Acid 96%,Sodium Lauyrl Sulphate – SLS, Sodium Lauyrl Ether Sulphate – SLES
AREA OF RESPONSIBILITIES:
1. LINEAR ALKYL BENZENE SULPHONIC ACID LABSA 96% & 90% PLANT
Sulfur melting system, Furnace, SO2 to SO3 Converter, SO3 Heat Exchangers, Blowers, Film falling Sulfonation Reactor, stirrer tank reactor, cyclone separator, brink filter, pumps and exchanger, Exhaust gas treatment by scrubbing system.
2. FORMIC ACID & SODIUM SULFATE
CSTR Reactors, distillation still, separator, demisters, condensers, settlers, Vacuum system, Press/Nutsche filter, evaporators, rotary dryer
3. SEA WATER REVERSE OSMOSIS
PLC (Allen Bradley) controlled high capacity reverse osmosis produces 670 Tons/Day RO water with 100 ppm TDS, System equipped with High pressure pumps, Carbon/cartridge Filters, Energy Saver Turbo Turbine, Membranes and CIP system.
RESPONSIBILITIES:
Responsible for smooth operation of continuous process (LABSA 96%, startup and shutdown planning, maintain plant parameter, startup and post startup feedback analysis.
Develop and implement production planning, tracking and quality control systems, analyzing production, quality control, maintenance and other operational reports to detect and minimize down time
Reporting to Production manager regarding all the ongoing activities on plant
Process control through DCS (Desmate Bellestra) at LABSA 96% plant
ACHIEVEMENTS:
Increase the plant thru put from 72 tons/day to 74 tons/day by precise controlling of plant parameters and got appreciation letter from the company.
Modify the acid gas scrubber design to minimize the SOX & NOX (FROM 1200 PPM to 200 PPM) come out from the stack and reduce the daily caustic consumption

Manage, supervise and coordinate production, process and distribution activities of Plant.
• Develop and execute plant maintenance and initiatives to improve safety, reliability and quality.
• Prepare process schedules and production orders keeping in view Stock position of Raw Materials and Inventory of Spare Parts.
• Prepare work procedures and duty assignments.
• Supervision of Process Activities at Cracking Reactors & Palletisers.
• Set up & monitoring of parameters for smooth and risk free plant operation.
• Maintain a Shutdown and Turnaround work list and schedule, efficient use of downtime.
• Develop process engineering packages including PFDs, Process Datasheets, and Cause & Effect Diagrams etc.
• Maintain and follow industry codes, standards, regulations and company standards.
• Maintain awareness of technology development opportunities.
• Planning and executing of major and minor plant maintenance activities including management and interaction with company contractors to look after their activities.
• Execution of Site Contingency Plan during an incident.
• Maintain Logbooks / Log sheets.
• Calculate feed consumption on daily basis.
• Participation in plant shutdown planning, execution, inspection, in-time completion, modifications, analysis, startup and post startup feedback analysis. Develop and implement production planning, tracking and quality control systems, analyzing production, quality control, maintenance and other operational reports to detect and minimize down time.