Responsibilities:
1. Planning, Scheduling and Executing Renewal/Renovation/Modification projects in Paint Shop (Automobile Division) from project inception to project close-out.
2. Managing preventive and breakdown maintenance of Paint Shop equipment.
3. Support Shop Maintenance in the procurement of maintenance spare parts and inventory management.
4. Suggest and Implement Total Productive Management and Kaizen techniques in Paint Shop area.
5. Lead the Central Maintenance Team for the "Implementation of SAP S/4HANA ERP system at Pak Suzuki" project as Central Maintenance Power User.

Achievements:
1. Planned and executed Paint Shop Intermediate Coat Under-Pit and Circula Replacement/Reinforcement project worth PKR 10 Million.
2. Planned and executed CKD Refrigeration Air Dryer Renewal Project for Compressed Air Supply in Paint Shop.
3. Planned and executed Intermediate Coat Oven Repair Project worth PKR 1 Million.

Current Projects:
1. Renewal of Paint Shop Top Coat Air Supply & Exhaust Fans (Make: Taniyama Co.) with Renovation of Air Supply House worth an estimated PKR 15 Million.

Responsibilities:
1. Scheduling and Executing Preventive and Corrective Maintenance.
2. Develop monthly maintenance reports.
3. Investigate recurring problems and provide Root Cause Analysis and parallel improvement opportunities.
4. Perform technical verification of RFQ's.
5. Maintenance Spares Procurement & Management
6. Ensure coordination between maintenance team and workshop/E&I/production/technical sections
7. Outlining areas of engineering improvements at Plant site
8. Developing maintenance procedures and checklists to benchmark practices
9. Planning outage jobs and overhauling of critical machines
10. Training maintenance team about operation,maintenance and theoretical aspects of machinery
11. Ensuring compliance of HSE standards at plant site through knowledge dissemination & monitoring
12. Planning, scheduling and supervising modifications


Achievements:
1. Planned,coordinated and successfully supervised permanent CPVC chemical cleaning piping project for plate type heat exchanger
2. Investigated rotary lobe blower abnormal vibration issue and provided improvement in timing setting of it during assembly to reduce downtime
3. Contributed in inventory cost savings by identifying new vendor for Centrifugal pump gland packing spares with better properties and reduced cost through effective correspondence
4. Performed Root Cause Analysis (RCA) on piping leakages and prepared reports on it
5. Supervised and managed GE LM6000PD Gas Turbine High Pressure Compressor (HPC) Blade cleaning job which resulted in a 5 increase in compressor efficiency
6. Carried out technical training of staff on Operation and Maintenance of Centrifugal Chillers
7. Spearheaded Core Plant agitator inspection team in Annual Turn Around 2017 thereby eliminating OEM reliance
8. Identifying alternate vendor for High Speed Centrifugal Pump spares

Hands on Maintenance Experience:
1. Centrifugal Pump
2. Centriugal Compressor
3. Rovac Filter
4. Centrifuge

Gul Ahmed Energy Limited is a 136.17 (gross) MW power plant. It has 9 Wartsila Diesel engines which run on HFO. The engines are rated at 16.29 MW.
I worked in the Operations department of the plant where I solidified my grasp on diesel engine operation dynamics and it's machinery diagnostics. My responsibilities allowed me to work in close conjunction with Wartsila engineers as I got hands on experience of diagnosing engine problem root causes through monitoring and analyzing critical engine parameters on the WOIS (Wartsila Operating Interface System).My work also included understanding the engine supporting systems such as Lube Oil system,cooling water system etc. Keeping my interest in rotary equipment alive, I also got hands on experience and training on the operation and diagnostic aspects of ABB TPL 76 Turbochargers, centrifugal pumps,PD pumps and Westfalia Separators.

I studied rotary machines and their maintenance procedures at SFGCS (Sui field gas compressor Station) specially Gas turbines