With 14 years of experience, an innovative and result-driven “Engineering
Manager” has demonstrated the ability to decrease production costs by
enhancing equipment efficiency through modifications. Skilled at reducing plant
breakdowns by using equipment modifications, preventive, predictive, and
corrective maintenance, and troubleshooting equipment/machines. Expert in
efficient operation of plant Utilities, such as Ammonia (NH3) Refrigeration & Air
Conditioning (HVAC), Steam Boiler (Coal Fired & Biomass), Reverse Osmosis (RO),
Thermic Oil Heater, Compressed Air, Wastewater Treatment Plant (WWTP).
Proficient in beverage production, powerhouse operations, and project
management.
Key Responsibilities:
• Maintaining continuous improvement and efficiency in all work processes,
which are resulting in a decrease in plant operating expenses.
• Constructing and supervising operating (OPEX) and capital (CAPAX) budgets
to optimize expenses.
• Assurring that all spare parts, consumables, and tools arrive on time for
uninterrupted site operations.
• Collaborating with site management and engineers to fulfill production plans,
customer expectations, and foster a culture of excellence.
• Conducting trainings on HSE (Health, Safety, and Environment) to safeguard
both personnel and company property.
Key Achievements:
• Modified the French fry line equipment, boosting equipment efficiency by
33%, resulting in cost savings of 17%..
• Reduced machinery downtime by 33% by modifying the machine\'s design &
by recommending new maintenance schedule.
• Led a project for French fry line installation and completed it 11% ahead of
schedule.
• Guaranteed a 100% availability of plant utilities such as Ammonia
Refrigeration (NH3 HVAC), Steam, RO & Raw Water, Compressed Air, Thermic
Oil, Palm Oil etc.
Key Responsibilities:
• Ensured plant utilities like Ammonia Refrigeration (NH3 HVAC), Steam, RO,
and Raw Water, Compressed Air, Thermal Oil, Palm Oil, and other things will
always be available.
• Developed and carried out preventive maintenance plans that were
advantageous in preventing breakdowns and extending equipment life.
• Attained KPI targets that improved plant efficiency, productivity, and HSE.
Key Achievements:
• Observed and carried out a project to install PU insulation on ammonia lines
to decrease cooling losses, which resulted in a 5% cost savings.
• By making operational modifications, the coal consumption/ton of steam
generation was reduced by 10%, which led to a reduction in operational costs.
• Adjusted the RO plant operating parameters to achieve a cost savings of
approximately 2%.
• Negotiated with vendors to reduce the cost of coal by up to 7% per KG.
• Developed and implemented the 'Min & Max Level' phenomenon for Spare Parts Store to decrease
inventory expenses and space.
Key Responsibilities
• Conducted preventive, predictive, and corrective maintenance, fabrication, and shutdown activities to
reduce breakdowns and enhance equipment efficiency.
• Managed spare parts for the equipment on time by floating PR and kept inventory costs low.
• Created and kept a record of equipment maintenance to make troubleshooting easier and obtain data on
spare parts that are frequently replaced.
• Job order issued to the contractor after the bidding process.
• Drafted agreements and letters of intent for major and costly projects.
• Submitted job completion sheets to the finance department to ensure timely payment of the vendor.
Key Responsibilities
• Reduced breakdowns and increased equipment lift through preventive and predictive measures.
• Managed spare parts by updating their inventory records to keep the equipment smooth and efficient.
• Maintained hygienic environment as per hygienic standards.
Key Achievements
• Optimized beverage machine operations resulted in an increase in production by 11%.
Key Responsibilities
• Maintenance of Mechanical Equipment to identify and respond to the problems in a timely manner, thus
preventing breakdowns.
• Identified and implemented safety precautions before starting maintenance activities.
• Created and kept a record of equipment maintenance to make troubleshooting easier and obtain data on
spare parts that are frequently replaced.
• Managed spare parts for the equipment on time by floating PR and kept inventory costs low.
Key Responsibilities
• Performed Maintenance and Troubleshooting of HFO Engine (Daihatsu) & Gas Engines (Jenbacher &
Rolls-Royce).
• Monitored operational parameters (Temperature and pressure) and updated powerhouse daily reports
including Fuel Usage, Electricity Generation & Usage etc.
Key Responsibilities
• Created accurate BOQs (Bill of Quantities) and worked on cost estimation of the project.
• Developed Objectives by reviewing Project proposal and plans.
• Maintained the Project Schedule by coordinating activities and resolving problems.
• Resolved operation problems related to project and tried to minimize delays or unexpected cost.
• Developed layout design with help of AUTOCAD (2D & 3D).