Worked as Process Control Engineer on Sulphuric Acid plant ,SSP Powder Plant, as well as GSSP.
The Largest plant in PAKISTAN, controlled by DCS (SUPCON).
Also having the waste heat recovery system for power generation.
Sulphuric Acid Plant (220 MT/D), Single Super Phosphate (500 MT/D) &
Single Super Phosphate Granulated (500 MT/D).
Responsibilities:
• To develop Process Flow Diagrams with Complete Material & Energy Balance.
• To develop/ Modify/ Optimize plant operating parameters as per requirement.
• To make efforts to get the maximum production and ensuring the continuity of the plant.
• To create harmony b/w the people and work.
• Take measures for any abnormality and emergency.
• To ensure safety & company policies at work places.
• To manage all activities at plant to ensure product quality and quantity.

Process/Equipment Description:
Responsibilities
• Ensuring smooth and trouble free operation of fatty acid production, soap production and glycerin production.
• Operational experience of splitting column, vacuum distillation column, hydrogenation plant, rising film evaporators, glycerin plant, ion exchange unit, filtration unit, vacuum ejector system.
• Utilities experience of forced draft cooling tower, high pressure steam boiler, Demi water plant, air compressors, hydrogen compressor, pumps (centrifugal, plunger ) and DCS system etc.
I also engaged in commissioning by NICL another unit of soap noodles with same capacity 70 ton soap noodles per day. This plant was dismantled and relocated from kimya Oman. Responsibilities
• Ensuring safety & company policies at work places.
• Ensuring safety measures during plant commissioning and operation activities.
• Debottlenecking of the operation of plant.
• Taking part in the training of subordinates and juniors.
• Provision of motivation to senior management regarding safety related issues.
• Checking Line Sizes & Technical Details of Equipments on P & IDs.
• To develop Process Flow Diagrams with Complete Material & Energy Balance.
• To Design soap noodles logbook and batch card & also prepared cr & tz report.
• Quality control & make efforts to get the maximum production and ensuring trouble free plant.
Pre-Commissioning & Commissioning:
I have been a part of the team to support pre-commissioning, commissioning and start-up of Fatty Acid Distillation unit too. Plant was started successfully in 4 months.
It involves the different testing techniques like Hydraulic test, smooth operation of each equipment, proper installation and maintenance etc.