Chemical Engineer with more than 15years of experience in Production Operations, Process, Technical and Research Development ,Health , Safety Environment , Troubleshooting , Erection Commissioning and Startup , Project Management. Proficient in managing various functions like planning forecasting of production, safety operations root cause analysis, HSE operations, statistical process control (SPC) .Skilled in managing the production operations with key focus on top bottom line profitability by ensuring optimal utilization of resources. Hands-on experience in implementing maintenance schedules for plant machinery, conducting periodic checks and managing technical documentation for the same. A result-oriented individual with strong analytical, communication, interpersonal and organizational skills
Erection commissioning and start-up of Dioctyl Phthalate DOP,DBP DOTP plasticizer
Erection Commissioning and start-up of Glycerin Production plant. Erection commissioning and start-up of Dioctyl Phthalate (DOP) and Dioctyl Terephthalate( DOTP ) and DBP plasticizer. Feasibility of future projects.
Responsible for the safety, efficiency, productivity and overall performance
Of departmental activities.Fully conversant with Environmental Impact
Assessment (EIA).i
Validating Plant Processes Operational Health including Steam Methane Reforming, Hydrogenation, Oxidation, and Extraction & Distillation & providing technical opinion for any plant operational non-conformance. Ensure plant performance audit in line with agreed parameters of energy utilization, other inputs and yield levels etc.
Ensuring for the implementation of Consultants (Akkim & Pan-American) provided plant operational parameters & in-process and finished product Specifications for achieving Operational Excellence.
Suggest and implement changes to layout to improve manufacturing efficiency.
Improve existing processes; implement new and better processes as per product requirement.
Keeping a record of technology/parts/equipment suppliers and performance of their supplied material for future decision making.
Manage the generation of plant performance report on monthly basis.
Keep liaison with process, mechanical, electrical, civil, personnel and commercial departments for successful completion of all assignments as and when assigned by management.
Ensure plant performance audit in line with agreed parameters of energy utilization, other inputs and yield levels etc.
Production Engineer (Deputy Manager Production) July 2009 to June 2012
Responsibility:
Planning & executing the detail production strategies.
Achieved optimized performance for Reforming, HTSC, De-Sulfurizaton, PSA, Hydrogenation, Oxidation, Extraction, Purification, Drying & Post treatment sections for attaining maximum production outcomes.
Delivering day-to-day, weekly, monthly & yearly production targets.
Textile Chemicals: wetting agents & detergents(Chemwet),Stain removing agents(Chemclean SR),Defoaming agents(FoambusterCT-15),Fixing agents(Chemfix R),Leveling agents, Sequestering agents (chemquest RD),Softening agents(chemsoft NP),Desizing agents.
Paper Chemicals: Antifoam, Optical Brighter.
Consumer Products: Glass Cleaner (clean X), Dish wash liquid (lemon), Wash Room cleaner (Shino).
Chemicals for Personnel care and Cosmetic industry.