I have extensive experience of Projects & Maintenance of MV & LV Switchgear, Transformers, Generators and Motors. Presently I’m working as Operation & Maintenance Engineer at Fauji Fertilizer Bin Qasim Group of Company. Hands-On experience of Projects and Maintenance with proven track record.
• Production planning, Production report compiling, Shift scheduling.
• Monitoring and supervision of pasta production(FAVA ITALY)
• Increased OEE & production rate of production line
• SCADA (RSView) and PLC (Siemens)
• Improved downtime incidents due to effective troubleshooting skills.
• Provided training to maintenance technicians & line operators.
• Monitoring of daily packing targets.
• Preventive Maintenance / Corrective maintenance & operation of
o Air Compressor(Atlas Copco)
o Hot water boiler (Baltur)
o Switchgear (Schneider)
o Diesel Generators (Perkins)
o RO System
o Gear motors
o Control valves / Transmitters
• Developed SOPs and maintenance schedules of
o Production line
o Generator
o Switchgear
o Boiler
o Air Compressor
MAJOR PROJECTS
• Power House including 04 Nos. of 02 MVA Diesel Engine Generators ( Cummins UK)
• Diesel Engine Generators control and integration with Utility Main Substation via Master control panel (DEGs by Orient & Control by Enercon) etc.
• Electrical Substation including MV (11kV)/LV switch gear (Schneider Electric - China)
• VCB ( 630A, 11KV), ACB (3200A) well understanding
• MV Relays parameters including MICOM P921 & MICOM P122
• LV Relays Parameters including Fanox SILV, Syncho-check , Micrologic 6a and UVR
• Power Factor Controller Parameters Varlogic ( Schneider Electric )
• 02 MVA Power Transformers ( PEL )
• Testing of transformer protections integrated with MV switchgear
• 15 KVA UPS Installation, Testing & Commissioning supervision ( Emerson )
• VFD Commissioning ( Danfoss & Mitsubishi )
• Refrigeration System (GEA GRADE Germany): Based on ammonia and glycol cycle.
• Air Compressor ( Atlas Copco )
• PLC Based Process Equipment Control Panels (WAGO & Mitsubishi)
• Laying, Termination & Testing of MV Cables, LV Cables, Control Cables.
MAINTENANCE RESPONSIBILITIES AFTER PLANT COMMISSIONING:
TECHNICAL
• Prepared Maintenance Plans, Operational & Maintenance SOP’s
• Operation & Maintenance of ( Preventive & Corrective);
Power Transformers ( 11KV/415V )
Vacuum Circuit Breaker (11KV), Air Circuit Breakers (415V), Interlock check
Diesel Engine Generators
CTs, PTs, Surge Arrestors, Battery, Battery
Motors
• Monitoring & Troubleshooting of Production Line for any breakdown and corrective action
• Healthiness check of Protection relays & critical loops
• Understanding and implementation of Intelligent Load Shedding Management System for DEGs
• Programming of MV & LV protection relays. (SIL-V: Synchronism Check Relay, MV: MiCom protection relays P921 & P122)
• Maintenance of Control valves, flow, level measuring instruments
• Procurement and inventory management of required spares
• Conduct trainings
• Reviewing Short Circuit Study of electrical installation.
• Reviewing construction / shop drawings including SLDs, layouts, base drawings, control drawings
• Attended Pre-bid and Post-bid Technical Meeting with vendors.
• Preparing RFQ, BOQ’s, Variance Order, Constructional drawings, maintenance plans, Techno-commercial evaluation, Comparative Statements, Purchase Requisition, Minute Sheets etc.
• Reviewed proposals/technical specification for transformer, protection relays, waste water treatment plant, Electronic Weighbridge System, GEA Refrigeration Plant and Fire Fighting System etc.
• SAP Implementation.