Results-driven Production Manager with about 4 years of experience in optimizing production processes, managing teams, and ensuring on time delivery. Demonstrated expertise in capacity planning, workflow optimization and continuous improvement initiatives. Exceptional problem solving and communication skills with a proven track record of enhancing operational and reducing production cost. Committed to driving operational excellence, reducing costs, and fostering a culture of continuous improvement to support the company's goals
Analyze existing manufacturing processes and workflows. Identify areas for improvement in terms of efficiency, quality, and cost. Implement process improvements using lean manufacturing, Six Sigma, or other methodologies. Conduct root cause analysis and implement corrective actions for process issues. Evaluate, select, and implement new manufacturing technologies and equipment. Leading design and development team for new product. Conduct root cause analysis and implement corrective actions for process issues. Evaluate, select, and implement new manufacturing technologies and equipment. Leading design and development team for new product. Leading Design activities of sheet metal working Monitoring of Overall Equipment Effectiveness(OEE) and take necessary actions to maintain and optimize equipment performance. Work closely with R&D teams to understand the technical aspects of new products or processes being developed. Provide insights and feedback to R&D teams regarding the feasibility, cost implications, and scalability of their innovations
Expertise in Plastic Manufacturing
Design and development of Molds and Products using CAD Software like solid works. Having sound knowledge of Injection Molding process. Hands on experience of Injection Molding Machines (DAKUMAR, GOLDEN EAGLE, JET MASTER). Sound Knowledge of polymer grades used in plastic packaging. Knowledge of plastic defects such as flow marks, warpage, voids, sink mark, weld lines,short shot etc, their causes and solutions occur during processing. Ability to troubleshoot and fix faults in injection molding process Aware of tooling safety during processing and handling. Having experience in Quality Control of plastic parts.
Assisting in the maintenance and documentation of the ISO 9000 Quality Management System, ensuring it aligns with the requirements of the ISO 9000 standards. Monitoring compliance with ISO 9000 requirements across various departments and processes within the organization. This may involve conducting internal audits and ensuring corrective actions are taken when non-conformities are identified. Monitor and coordinate production activities, ensuring compliance with standard operating procedures (SOPs), quality control measures, and safety guidelines.. Collaborating with different teams to identify opportunities for process improvement that will enhance the efficiency and effectiveness of the organization\\\'s operations while adhering to ISO 9000 standard. Assisting in conducting training sessions or workshops to raise awareness about ISO 9000 standards among employees, ensuring that they understand their roles in maintaining and complying with the QM. Ensuring that all documentation related to the Quality Management System, such as policies, procedures, and work instructions, is up to date, accurate, and easily accessible. Preparing the organization for external ISO 9000 audits conducted by certification bodies or regulatory authorities, and supporting the ISO 9000 Manager during the audit process.
Team Management: Supervise and lead a team of production workers, Providing guidance, training, and support to ensure optimal performance and productivity. Production Planning: Collaborate with the production manager to develop production schedules, allocate resources, and set production targets to meet customer demands and deadlines. Production Oversight: Monitor and coordinate production activities, ensuring compliance with standard operating procedures (SOPs), quality control measures, and safety guidelines. Process Improvement: Continuously identify areas for process optimization and efficiency enhancement, implementing appropriate strategies and techniques to improve productivity and reduce waste. Troubleshooting: Address and resolve production issues, equipment malfunctions, and personnel conflicts in a timely manner, minimizing downtime and maintaining smooth operations. Cross-functional Collaboration: Collaborate with other departments such as engineering, maintenance, and logistics to ensure efficient coordination of activities, effective communication, and timely resolution of issues. Quality Control: Implement and maintain quality control processes, including regular inspections, testing, and adherence to product specifications, to ensure the production of high-quality tin and plastic cans.