• Implementation, execution and Ensuring of JIT inventory system.
• Supplier selection on the basis of QDC.
• Planning of part supply and production activities of several suppliers in accordance with supply targets to smoothen the process of JIT.
• Maintain consumption details and maintaining minimum stock level of material for each supplier and ensuring timely order and supply of material.
• Process optimization to increase productivity by initiating small KAIZEN activities.
Conducting Value Addition / Value Engineering activities to reduce process cost to control cost of under development and developed parts.
• Scheduling and execution of Supplier improvement activities by focusing on QMS
• Conducting Supplier Process Audits for Rubber, Casting and Sheet metal with YMC (Japan).
• New Supplier Development and Part development specially sheet metals, rubber, forged and die casting part.
• Working as a person in-charge for more than ten suppliers in Lahore.

Achievements:

• Implementation of optimized parts controlling method by initiating centralized parts receiving document system
• Successfully developed sheet metal, casting and rubber parts with cost reduction 5% minimum of each under developed parts.
• Significantly reduced material losses by introducing optimized material consumption methods for sheet metal parts.
• Proposed kaizen to reduce 2% cost on each developed part.
• Successfully perform Kaizen circle activity and reduce rejection % from 15% to 0.2% along with improve part compliance from 0 to 80%.

Hired as main person in charge for setting up QA Lab and inspection facility at under development Yamaha Motor Cycle Plant. Attended 1 week training at Yamaha China to grasp the technical needs at Yamaha Pakistan.
Prepare the team of supervisors and team members.
Prepared the shop layout with Japanese Engineers and installed the facilities not only in Yamaha Pakistan plant but also lead the Yamaha Pakistan supplied fixed assets installation at vendor premises.
After thorough understanding of Yamaha standards, developed the inspection standards, operating procedures and different reporting formats.
4M analysis during supplier selection of under developed parts with Japanese engineer.
Person in charge for installation of FARO arm, after getting training, imparted training to Quality Control team for increasing the productivity.
 Achievements during plant erection Phase:
Successfully execute and implemented shop layouts.
Prepare layout part route and standarzation as per YQS and YGKS of under develop parts.
Successfully imparted training of 6 axis Coordinate measuring machine Faro Arm.
Human resource management for increase in productivity.

Job responsibilities:

• Review client drawings and documents, and determine materials, execution and QA/QC requirements
• Obtain approvals from client on company project’s technical and administrative documents
• Meeting with client to resolve any project technical issues
• Ensure completion of subcontracts within scheduled time, and according to specifications and requirements.
• Reviews and assists Quality Assurance/Quality Control for any required tests and inspection of the Project.
• Monitor field construction engineers during fabrication and erection activities, providing field engineering expertise on any installation problems.
• Coordinating projects from awarding through completion and responsible for monitoring schedule an activities to achieve project success.
• Persuading clients that a product or service best satisfies their needs in terms of quality, price and delivery.
• Negotiating tender and contract terms and conditions to meet both client and company needs.
• Providing pre-sales technical assistance and product education.
• Making technical presentations and demonstrating how a product meets client needs.