Experienced Mechanical Engineer with a demonstrated history of diversified working experience of more than 07 years in Plant Maintenance, Utilities & Projects with different industries including Steel sector, Manufacturing sector & Consumer Goods. Creative problem-solving skills and decisiveness to develop effective repair solutions flawlessly while consistently delivering desired results, improving effectiveness of equipments and contributing to cost reduction activities. Profound depth and have hands on experience of troubleshooting, designing, installation & overhauling of plant equipments including EOT Cranes, Induction furnace, Pumps, Screw Compressors, RO & DI plants, Cooling towers, Waste water treatment plant, HVAC Units, Diesel Gensets, Grid Casting & Pasting Machines, Oxide Mills & FES units. Strong engineering professional with a Master’s Degree focused in Energy & Plant Management from NED University of Engineering and Technology.
Responsible for the smooth operation, periodic inspection, troubleshooting, condition based monitoring (CBM) and Planning, scheduling & monitoring of maintenance activities of Mechanical, Rotary & Stationary equipment’s to achieve optimum efficiency of resources, minimum downtime & maximum availability. Responsible for the smooth operation, periodic inspection and supervising maintenance activities on various oil injected rotary air screw compressors 45KW (08 No’s), 37 KW (02 No’s) & 22KW (04 No’s). Responsible for the smooth operation & maintenance of Reverse Osmosis Plant of capacity 38,000 GPD. Responsible for the smooth operation, periodic inspection and supervising maintenance activities on various capacity diesel gensets (1250 KVA, 1125 KVA, 800 KVA, 500 KVA and 37 KVA). Responsible for the smooth operation, periodic inspection, maintenance and troubleshooting of different types of pumps (i.e. Centrifugal, Reciprocating, Gear types), Plate Type Heat Exchangers, Induced Draft Type Cooling Towers. Responsible for the smooth operation, periodic inspection, maintenance and troubleshooting of Cargo Lifts of capacity 15 Tons-02 Tons. Lead & manage project activities and engineering change requests from operations. Designed, Planned & Execution Commissioning work of Duct Collection Showering System at Separator Plant. Worked on Master Material List with Store & set re-order levels accordingly for local & imported items. Responsible for maintaining all records of departmental activities. To make a daily inspection report of a defective part of machine & take a counter measure to correct the remedy. Responsible to deal with procurement department & to raise the P.R for any equipment’s/Parts also do all rejection & acceptation of spares & responsible to maintain the spares of all sections.
Responsible for Smooth operation of all production lines, wafers Chip plant.
Responsible for Smooth operation of all mixers (Tonelli, Simon Vicars, Imaforni, koing).
Responsible for Smooth operation of all cutting units(Rotary molder, Imaforni wire cut, Sugar Sprinkle unit, Comas Depositor, Tub elevators, Embossing rollers & pressing rollers) Conveyors( Feeding, 90° turn table, take off, cooling, & packing).
Responsible for Smooth operation of all packing machines(Apex bagging machine, Siminato, Comas Injectors, Pan pacific, FPE machines, SIG, Tricky pack TB-350, Nissan, Dynamic, Cavana, DTB & Eurosicma machines).
Planning, Scheduling & tracking departmental projects related to Cost reduction, Value addition & for improvement of Mechanical structure up gradation in Plant.
Designed plant feeding conveyors & hoist for lifting purpose.
Designed & erected auto belt tracking system on complete conveyors by pneumatic.
Designed & fabricated a project of Screw sugar shifter.
1. Responsible for planning and looking after maintenance activities of all integral units at the SMS plant.
2. Look after maintenance of Induced draft Cooling Towers and Plate Type Heat Exchangers.
3. Responsible for the smooth operation and maintenance of Reverse Osmosis Plant of capacity 165,000 GPD.
4. Responsible for the smooth operation, periodic inspection and maintenance of Screw Compressors.
5. Look after maintenance of Centrifugal, Submersibles, Turbine and Hydraulic Pumps.
6. Look after maintenance of Hydraulic systems of overall plant.
7. Look after Operation of DM plant.
8. Responsible for the smooth operation, periodic inspection, maintenance and troubleshooting of Induction Furnaces of the capacity of 28MT each.
9. Responsible for the smooth operation, periodic inspection, maintenance and troubleshooting of E.O.T Cranes of varying capacity from 7.5Ton to 70Ton.
10. Responsible for periodic alignment of EOT crane motor shafts, changing brake-shoes, wheel collar and wire rope inspection.
11. To make a daily inspection report of a defective part of machine and take a counter measure to correct the remedy.
12. The function of Shift In-charge is to manage & provide technical support as required the production department.
13. Case study and also prepare the estimation cost & budget on maintenance activities.
14. To conducts weekly audits of machines and its working parameters.
15. Identifies and captures opportunities for improvement in equipment maintainability and reliability.
16. Deals with procurement Department and do all rejection and acceptation of spares.
17. To raise the P.R for any equipments/Parts.
18. To maintain spares sheet related to above sections.
19. Responsible for the smooth operation, periodic inspection, maintenance and troubleshooting of Fume Exhaust System (F.E.S) and Bag House.
20. Responsible for the smooth operation, periodic inspection, maintenance and troubleshooting of Slag Processing Unit.
1. Responsible for carrying out preventive and corrective maintenance jobs at different sections of the distillery plant.
2. Responsible to look after all the Mechanical maintenance jobs of Boiler Operation and maintenance.
3. Responsible to look after various kinds of Pumps Modification, Repairing & Maintenance like centrifugal pumps, rotary pumps, magma pumps, gear pumps & vacuum pumps etc.
4. Responsible to look after various kinds of Valves Repairing & Maintenance like Globe valves, Gate valves, Butterfly valves, Safety valves & Check valves etc