Proposed and implemented a manual repairing workstation of hand sanding machine for plywood resulting in savings of 1200,000
PKR per Annum.

 Minimization in tripping frequency of Sanding Machine by Installation of Contactless Laser Sensors yielding into high machine uptime resulting in 20% increased productivity

 Optimized the layout of wood core sorting for effective space utilization and increased production efficiency by installing a belt
conveyor system.

 Designed the layout and managed the installation of new core punching machines at the PPS plant, enhancing production capacity and operational efficiency.

 Led the successful implementation of a Quality Management System (QMS), developing and reviewing policies, work instructions, and SOPs for all departments to ensure compliance and enhance operational efficiency.

 Proposed the design and development of a centralized scrapyard for the PPS facility, including an end-to-end working framework from scrap sorting to final sale, optimizing resource management and enhancing profitability.

 Designed and developed BI dashboards for various SAP reports to enhance data analysis and decision-making processes.

 Developed comprehensive quality inspection criteria for Base Plywood, including data recording and reporting systems, to ensure consistent quality and traceability.

 Led the Quality Inspection Team for plywood, managing inventory of received and dispatched stock, and overseeing the routing of OK and defected plywood.

 Coordinated with the production team on special case scenarios involving plywood thickness variations from standard criteria to ensure product quality and compliance.

 Conduct energy audits and propose solutions to reduce energy
consumptions where possible.
 Identify opportunities for process improvements in utility
operations, implementing best practices to enhance efficiency
and performance.
 Implement energy-saving initiatives and monitor energy
consumption to improve efficiency and reduce operational costs.
 Conduct maintenance audits of all departments to ensure the
machine efficient operation and validation of adherence to
maintenance plan.
 Work closely with other departments, such as production and
maintenance, to ensure utility services meet operational
requirements and support overall plant efficiency.
 Liaise with external vendors and service providers for specialized
maintenance services, equipment procurement, and technical
support.
 Designing and Installation of Mechanical, Electrical and Plumbing
(MEP) connections for new machines.
 Ensure preventive maintenances of compressors & boilers as per
schedule.
 Estimating budgets and ROI of planned projects.
 Prepare utilities consumption reports by collecting, analyzing, and
summarizing information and trends.
 Monitoring power losses and abnormal trends of utilities consumed
by production machines.
 Designing and Installation of Fire Hydrant Piping for New Mill
Building with 33% lesser amount as compared to proposed
amount of consultant yielding to 0.5 Million cost reduction.
 Annual savings of 1.2 Million per annum from steam trap analysis.
 Water recovery from Exhaust Dying pump mechanical seal
resulting in savings of 50k per annum.
 Installation of Monoblock centrifugal pumps resulting in 10%
reduced power consumption.
 Installation of Energy efficient LEDs yielding to 15% lower power
consumption.

Designing layouts for new machines placement.
Design layouts for new stitching floors.
Calculation of capacities at stitching and weaving departments.
Design and develop strategies for efficient material handling.

 Develop and implement preventive maintenance schedules for
all mechanical equipment to minimize downtime and ensure
continuous operation.
 Diagnose and troubleshoot mechanical issues in machinery and
equipment, including kilns, mills, crushers, conveyors, and fans.
 Perform and oversee the repair and overhaul of mechanical
equipment, ensuring that all work is completed to high standards
and within safety guidelines.
 Monitor the performance of mechanical systems through regular
inspections and use of diagnostic tools, identifying and addressingpotential issues before they lead to failures.
 Manage the inventory of spare parts and ensure that critical
components are always available for immediate use to reduce
downtime.
 Provide technical support and guidance to maintenance teams,
ensuring they are well-equipped to handle mechanical issues
efficiently.
 Ensure all maintenance activities comply with safety regulations
and standards, conducting regular safety audits and risk
assessments.
 Maintain detailed records of maintenance activities, repairs, and
inspections, and update maintenance logs and reports.
 Identify opportunities for process improvements and cost savings
in maintenance operations, implementing best practices and
new technologies where appropriate.
 Coordinate with other departments, such as production and
quality control, to ensure maintenance activities are aligned with
overall plant operations and objectives.
 Liaise with external vendors and contractors for specialized
repairs, maintenance services, and procurement of mechanical
components.
PROJECTS
 Designing Production Flowline using Heuristics resulting in 13%
increased production.

Learned about
1) Steam turbines
2) Boilers
3) Cooling towers
4) Water treatment
5) Generator
6) Complete process of electricity generation at Thermal Power Station.

Learned about
1) Sheet metal machining
2) Welding
3) Induction Molding
4) Manufacturing of capillary tubes
5) Assembling of all components of refrigerator

Learned about
1) Chiller plant
2) Runway rules and guides for take off and landing
3) Motors
4) Compressors
5) Circuits