6 year experience in plant operation and PSM currently working in Ittehad Chemicals Limited, Pakistan’s largest Chlor-Alkali petro-chemical complex with caustic soda, calcium chloride and LABSA as major products.
Privileged to work on OSHA process safety management.
Worked on process hazard analysis (PHA) and risk assessments using HAZOP and what-if.
Took part in development of Bow-Ties, SOPs and pre startup checklists.
Worked in polymer processing industry and familiar with the equipment involved, their engineering controls, interlocks and hazardous chemicals like sulfur and carbon black.
Supervising all field and CCR activities to assure the operation as per SOPs and process
conditions.
Responsible to produce quality product utilizing optimum raw material and utilities
consumption.
Lead the team of operation staff (process, electrical, instrumentation, mechanical) during the
shift.
Liaising with supervisors of interlinked units for relevant load management & smooth operation.
Troubleshooting process operation problems to maintain quality and to minimize production
loss.
Balancing raw material supply and demand to achieve production targets.
Managing IPQC (in process quality control) along with IQC (incoming quality) and OQC
(outgoing).
Lead daily (shift) equipment inspection tour & data collection to gauge equipment
performance gapes for scheduling any required maintenance or preparing turnaround jobs.
Authorization of hot / cold & line break PTWs for maintenance jobs and follow up till execution.
To ensure safe handover of plant equipment or unit for maintenance and take in service back.
Handling emergency shut downs, black outs and safe startups.
Responsible to comply with OSHA PSM to maintain chemical process safety at maximum.
Strictly handling high risk activities (chemical cleaning, pit cleanings & confined space entries
etc.)
Full in charge for HSE management during silent hours to ensure compliance with standards
and procedures within battery limits.
Responsible for continual housekeeping of plant area.
Ensure that staff is fully trained to handle emergencies as per standard procedures and
guidelines.
Monitoring final product packing and quality checks before dispatch.
Prepare daily activity report for higher management and supervise production logbook
records.
Assist the unit manager in any incident investigations and revamp activities.
Monitor utilities section too like cooling tower and air compressor.
• Reporting to technical manager.
• To make rubber formulations as per required specifications.
• To calculate curing time and mooney viscosity before mass production.
• Supervising mastication and mixing process.
• To produce the master batch.
• To assist in producing final product through several processes.
• Quality tests as per requirement of clients.
• Presenting production reports.
• To implement 5s at plant site and in laboratory.