خلاصہ

I bring along close to 14 years of hallmark career in Production Planning and Maintenance while significantly contributing in enhancement of the capacity & productivity of the organization, with an excellent set of leadership skills and commitment. Completed my BE in Mechanical Engineering from Mehran University of Engineering & Technology (MUET) Jamshoro. Professional record demonstrates hands on exposure to various facets of Modern analysis & process improvement techniques such as, Cause & Effect Diagram, 5S, Six Sigma, Kaizen & Lean manufacturing for effective assets utilization, minimize un-planned downtimes, control scrap generation, and produce defect free products and production enhancement.

My key skills include Maintenance, Production Planning, Project Management, and Environmental Occupational Health & Safety standards, ISO Quality Management, SAP Implementation and GMP (Good Manufacturing Practices) Compliance.

I am currently engaged with Shield Corporation Limited, Karachi as Manager Production & Plant Engineering, where I am responsible for all the activities pertaining to Production management, planning, execution and Plant maintenance. During my carrier progression I have received several recognition. Attached is my resume which showcases my progressive experience and successful track record for leading successful initiatives. My professional background and great industrial exposure coupled with an excellent track record makes me an ideal candidate for executive roles. As such, I would welcome a discussion regarding opportunities with your organization that fit my background. Please feel free to contact me by phone or email.

پراجیکٹس

Upgradation & Capacity Enhancement Project, Detergents Powder Manufacturing
Soap Manufacturing Machines Installation & Utilities
APC Project Civil Construction Work & Mechanical Equipments Installation
Blow Molding Machines Installation & Start up Project

تجربہ

کمپنی کا لوگو
Manager Production & Plant Engineering
Shield Corporation Limited, Karachi
اپریل ۲۰۱٦ - موجودہ | Karachi, Pakistan

• Responsible for implementing & executing safety measures for minimizing occurrence of accidents, fires, calamities; conducting investigations for determining the cause of industrial accidents.
• Strictly maintaining Service Level Adherence with good and timely coordination.
• Accountable for taking all corrective measures for reducing down-time, ensured smooth and efficient plant operations and spare-parts planning.
• Reviewing the operational practices, identify the areas of obstruction / quality failures and advise on system and process changes for qualitative improvement in productivity.
• Implementing planned and preventive maintenance schedules to maximize operational life of equipment’s and installations; defined schedule of activities and deployed manpower judiciously to accomplish work execution within laid out timelines.
• Introducing process controls/improvements to optimize operational efficiency. Driving cost reduction/ wastage control measures to maintain overall competitiveness
• Forecasting material requirement and raise indents for production, packaging and maintenance consumables
• Seamlessly coordinating with Purchase Department for timely procurement of raw material at most competitive prices and with strict adherence to quality parameters
• Setting up and enforcing quality systems to ensure conformance with quality specifications
• Accomplishing quality monitoring and suggest improvements by using techniques like QMS etc.
• Preparing & maintaining documents necessary to ensure conformance to product quality standards

کمپنی کا لوگو
Production Manager
Colgate Palmolive Pakistan Limited
جون ۲۰۰۵ - فروری ۲۰۱٦ | Hyderabad, Pakistan

• Enhanced production from 600 M.Tons/ Month to 750 M.Tons/ Month of Max Dish washing Liquids & Pastes Unit in year 2016 as compare to the years 2014 & 2015,
• Achieved benchmark Production target of 757 M.Tons in the month of January-2016.
• Successfully implemented SAP Plant Maintenance Module (PM) for all the Equipment and Machines of Liquids & Paste Unit, which improved efficiency & productivity of Plant, minimized production down time, controlled unplanned breakdowns, ensured reduction and control in the cost of spares.
• Initiated and proposed Cost saving projects & automation ideas in order to enhance efficiency and productivity thus ultimately achieved reduction in man power & energy utilization. Through brainstorming and training of operating staff increased Machine production by 10% in year 2014 & 15% in year 2015.
• Played a pivotal role in the Launching of new brand & formulation of dish washing Liquid, Ultra Max Yellow & Green in 2014, Liquid Max Antibacterial in year 2015 and successfully produced zero defect finished Products.
• Designed and implemented systems and procedures to facilitate smooth functioning of overall production operations and enhancing operational efficiency. Ensuring ISO quality specifications and conducting internal audits.
• Implemented strategic vision and direction to projects so as to meet the medium and long term objectives of the organization.
• Efficiently led and directed production planning & control so as to meet the challenging demands of customers and try to exceed their expectations. Bench mark global practices in manufacturing and adopt them to manufacturing excellence.
• Involved in project planning, scheduling and handling the projects on time and also following up with customer, vendors and internal departments for step-by-step activities getting done during execution of project.
• Identified opportunities to improve productivity, efficiency and ensured organization’s policies & procedures

کمپنی کا لوگو
DEPUTY MANAGER
Soap Manufacturing Plant
جنوری ۲۰۰۷ - دسمبر ۲۰۱۳ | Karachi, Pakistan

• Production enhanced from 500 M.Tons/month to 600 M.Tons/month of Toilet & Carbolic Soap plant from Year 2009 to onwards by utilizing effective Production planning & coordination with the Procurement, Materials Management & Services department.
• Achieved Benchmark Production Target of 700 M.Tons in the month of October & November-2010.
• Successfully implemented SAP Production Planning (PP) & Plant Maintenance (PM) modules, in the Year 2009 with the coordination of SAP Implementation Team as “Power User", PP Module implemented for all Production Lines (Work Centers) & PM Module executed for all the Equipment and Machines of Soap manufacturing unit, which improved efficiency & productivity of plant, minimized production down time, control unplanned breakdowns, reduction and control in the cost of spares.
• Played a vital role in the Launching of new formulation of Palmolive Soap “Black Orchid (Luxurious Softness)” in 2010 with the product research & development team and successfully produced zero defect Products with standard quality.
• Led the team of Engineers in the Mechanical commissioning, erection, piping & fabrication work along with the installation of latest Soap manufacturing machines such as, Soap Wrapping Machine (2008), Soap Stamping machine (2009), Electro Mechanical Cutter (2009) & Soap Bundle Packing Machine (2012).
• Supervised new components development for in-house machining of components and subsequently achieved faster assembly feeding
• Handled conceptual designing of jigs and fixtures for all developmental components.
• Involved in the development of tooling required for press; design and manufacturing of form rollers for manufacturing of structured packings, and selection and procurement of cutting tools for all types of machining activities.
• Monitored utilization and productivity of machine shop and involved in new machines inspection and erection / commissioning and component trials.

کمپنی کا لوگو
ASSISTANT MANAGER
Detergents Powder Manufacturing Plant
جون ۲۰۰۵ - دسمبر ۲۰۰٦ | Karachi, Pakistan

• Steered operations of the unit with final responsibility for achievement of Production, Quality, and profitability targets while managing complete material operations with a keen eye on safety compliance
• Formulated production plan and mobilizing manpower, machines & material resources to achieve targeted production levels as well as preparing weekly production plan and daily production report
• Introduced process controls/improvements to optimize operational efficiency. Driving cost reduction/ wastage control measures to maintain overall competitiveness
• Forecasted Proactively identifying potential bottlenecks and deviations; and implement corrective actions to ensure that production targets are met within stipulated time and budget constraints
• Prepared strong and reliable MIS reports to streamline material management, Cost Savings, Vendor Quality Assurance operations for facilitating the decision making process and liaison with Management
• Instrumental in planning, scheduling with respect to cost, resource deployment, time over-runs, quality compliance and manpower planning in line with the organization requirements; ensuring adherence to organization’s standards & procedures
• Adroitly implemented planned and preventive maintenance practices to minimize downtime and losses; efficient in failure analysis while ensuring application of best maintenance practices

کمپنی کا لوگو
PRODUCTION ENGINEER
Dadex Eternit Limited
ستمبر ۲۰۰۴ - مئی ۲۰۰۵ | Karachi, Pakistan

• Meticulously looked after production activity in manufacturing unit; plan and control production process and direct efforts of workforce to maximize productivity.
• Planned the weekly and fortnightly work schedule as per the requirement by PPC department and taking feedback from shift supervisors & line operators solving their shop floor related problems.
• Controlled and guaranteed the availability of technical, human and functional resources needed to achieve the target.
• Responsible for the ISO documentation in Assembly Department and check the overall work efficiency of the department (Time study).
• Responsible for managing daily work, Hourly & Daily production, Dispatch follow up as per customer requirement.
• Headed daily production meeting with all concerned departments; provide training to new employees to reach full capacity while maintaining quality and production goals.
• Employed quality control & formulate inspection standards/control techniques to ensure that the process adheres to set quality standards.
• Prepared and compiled monthly production report including delay analysis, root caused analysis and corrective and preventive action and forward it to Management.

کمپنی کا لوگو
MAINTENANCE ENGINEER
Fateh Textile Mills Limited
مارچ ۲۰۰۴ - اگست ۲۰۰۴ | Hyderabad, Pakistan

• Obligated for proper implementation of planning & quality (Standard Procedures) product in process along with oversee that the production target are met while the quality is maintained with specifications.
• Managed field operations and also preparing daily production report of the plant.
• Obligated for Manpower training, validation for production shop, Motivate operator and engineers to achieve targets and to view towards optimum utilization of 4M man machine material money
• Strictly Implemented Company Safety Policies, Procedures & SOP while adhering permit to work system, Job Safety Analysis (JSA), conducting Critical task analysis, preparing Standard Operating Procedure (SOP)
• Carried out daily analysis of tool consumption and generation of production reports and at the same time ensuring proper housekeeping and coordinating with workers.
• Simultaneously worked towards productivity and quality improvement through kaizen activities.
• Recorded the preparation of tool history coordinating with purchase, planning, stores, and tool room.
• Responsible for suggestion and kaizen activities, removing useless work, maintaining discipline according to safety rules and also development of operator through multi skill.
• Planned the work schedule according to respective manpower. Looked after mechanical activities such as overhauling & erection of various mechanical equipment.

تعلیم

Mehran University of Engineering & Technology
بیچلرز, , B.E Mechanical‎
Mechanical Design
فی صد 76%
2004

پیشہ ورانہ مہارتیں

ماہر Handling Assignments
ماہر SAP-ERP System Power User MM,PM,PP,QM,

زبانیں

ماہر اردو
ماہر انگریزی