Seeking assignments in Operations, Development, Mechanical Research and Client Relationship Management with an organization of repute.
SYNOPSIS: R&D Manager with over 22 years of experience in Managing Product Development of Home appliances and Rickshaw. Special purpose tools designing, Fixtures and Jigs designing to improve Quality.
Role: Managing Process Improvement, Production Enhance, Reduce Over Head and Cost Control.
Scale of Operations
Gap Analysis to achieve cost of Material, Manufacturing Process and Control wastage of Material/Energy/Time.
Handle PPC Dept., Production Enhance 3 ton to 5 ton. Rejection Reduce 5% to less than 1%.
Improvement quality of product (PDCA).
Improvement in performance of Wood Boiler, Gas Boiler & Coal Boiler.
Cost Reduction planning short term and long term (Costing & Cost impact).
Planning and control Logistic system deliveries in time and reduced over time / overhead.
Role: Managing as a products development and Cost Control Department in R&D.
Scale of Operations
All Models Ref/DF Costing Actual base and Ordering Base. Cost Comparison of Model wise/Material wise.
New upcoming Product choosing Design for market trend and Smooth manufacturing process.
Market Visit for Feed Back & Market Analysis, Market Trend and Customer Demands.
Cost Reduction Planning according To SAP System and test trail samples and trail Production.
Cost Reduction in Business, Process Improvement, Material, Design, New Technology, Labor Fee & Production Enhancing.
SOP's For R&D, Production, Suppliers and Costing. ( Standers, Trail samples, Pallet Lot, FIFO-LIFO, Cut Date and Implementation)
Parts localization from local Supplier and arrange dual Sourcing for Quality, Supply chain and Price.
Supplier Evaluation for quality Assurance.(Vendor development)
Role: New products development (improved design for smooth mass Production.)
Improve Quality of children parts manufacturing in house and Vendor improvement.
Scale of Operations
Vendor Evaluate and Vendor Development all new development from supplier. Educate CF, Jigs and fixtures usage in manufacturing process.
Assembly Production line Rejection/Stop Production Analyze rout cause.
VISI Cooler/Chocolate Chiller/Counter Top Coolers.
Ice Cream Freezer(R-290) Complete Develop (450 Ltrs) for Unilever / Agro Foods.
Review Design, Improving design and remanufacture these parts which parts are rejection ratio exceed in assembling process.
Role: Administering development operations for OEM Foreign Customers HINO, PDC USA, A&F (IMC & Master Motors)
Scale of Operations
Handling team of development and Quality Control dept.
Planning upcoming Development. Pattern Design, Manufacturing (Cope & Drag) (ferrous and non-ferrous)
Support to design Dept. in critical Drawings, 3D Models and Special tool designing in Auto Desk and Del CAM etc.
Improving production productivity.
Special purpose Tool Designing/Manufacturing for high volume production & precision machining. CNC Turning Center.
Technical Support to relevant departments. 5S’s activities Exercise with all Department.
Role: Administering research and development operations for auto rickshaw, rickshaw loader and rickshaw 6 seated, Piping layout LPG.
Scale of Operations
Handling team of development shop.
Liaison with Production department for improvements in Manufacturing Process.
Developing new design for auto rickshaw, loader and 6Seater.
Improvement in vendor Parts and new developments.
3D modeling in AutoCAD, Mech. Desktop, Power Shape etc.
Create Design and development of new Models of refrigerators (No-frost and direct cool.) and Washing Machine.
Create new Package type and Cabinet type air conditioners for local production.
Dies & molds design and manufacturing CAM machining. Del CAM, Edge CAM, Smart CAM
3D modeling synthetic and sheet metal parts in AutoCAD, Mech. Desktop, Power Shape etc.
Washing machine parts and all BOQ BOM PO for import / Local Market.
Liaison with services for trouble shooting of manufacturing faults.
Documentation up to date as per ISO standards.