I have overall more than 11 years of experience in Utilities, Maintenance & Operations side in different sectors, such as Petrochemical, Beverage, Sugar Industry, Glass Industry & Used Oil Recycling Plant etc.
I am professionally qualified with a Bachelor of Mechanical Engineering in 2010.
I have excellent working skills in the MS Office & MS Excel.
• Manage Maintenance activities of plant machinery and report to General Manager (Works).
• To lead and manage Utility Department including Compressors, Cooling Towers (Induced Draft), Natural & LPG Gas handling, Plate Type Heat Exchangers and different types of pumps for handling Diesel & Water.
• Look after the maintenance of Annealing Lehrs with all its assemblies such as Net Belt, Air Combustion Blower, R.C Fans & their allied piping.
• Look after maintenance & operations of installed Compressors, 3-No. are of 132Kw (DVK-Turkey) “Air cooled” and 3-No. are of 200Kw (Hanbell-China) “Water cooled”.
• Look after the maintenance & operations of installed 2-No. R.O Plants of having capacities of 55000 Gallons/Day and 45000 Gallons/Day respectively.
• To lead the maintenance & operations of 6-Air Blowers installed of 160Kw.
• To lead maintenance & operations activities on Batch Plant different Belt Conveyors, Cullet Crusher and Cullet Washing Drum.
• Look after maintenance & operations activities at Single Liners, Multi Liners & Round Tables at packing area.
• To lead project teams in different projects & modifications at site such as installation of Vaporizers at LPG Plant.
• Get quotations from different contractors for different jobs at plant and verify all works as per recommendations of management. Such as Installations of G.I Corrugated Sheets on Roof, Repair of S.S Doors in plant etc.
• To check mechanical parts of different installed machineries in store and raise MDN against any shortage.
• Provide mechanical facilities to different sections of plant such as Furnace Section, I.S Machine Section, MDP Machine Section and Power House Section.
• Manage Maintenance team and report to Managing Director & Chief Executive Officer (Chinese).
• Look after the maintenance & operation of 2-Ton Diesel Fired Boilers (02 Boilers).
• To lead fabrication team in modification of Boilers Economizer.
• To lead and manage Utility Department including Chillers, Induced Draft Cooling Towers, Boilers, R.O Plant & Heat Exchangers.
• Making Preventive Maintenance schedule for all plant equipments as per suggested by manufacturers.
• Get quotations from different national as well international vendors.
• Look after the maintenance and operation of standby Diesel Generator by coordinating with Electrical Team & 3rd Party “ALLIED Company”.
• Repair equipments from Site Mechanical Workshop and outsource (Karachi), to prepare the spares ready for re-use and return to the main store of plant for safe custody.
• Receiving shutdown calls from operation, respond quickly & resolve all matters for un-interrupted plant operation.
• Monitor the conditions & availability of the equipment through proper coordination with Operation Department and other sections.
• To check the spares (Boiler Tubes, R.O Membranes, Mechanical Seal, Bearing, Pump Housing, Impeller, Coupling, Shaft etc) of all pumps and other installed equipments in store weekly basis and raise the demand against the shortage of any spare.
• Make all equipments in operational position also their standby in operational condition.
• Performing the jobs according to the safety rules & established S.O.P’s.
• Erection of BMSW (Bio Methane Spent Wash) Plant with Capacity of 2-Ton. (Dry Powder Potash).
• Manage Maintenance Department and report to Technical Manager & General Manager.
• Maintenance of the rotary equipment’s such as Biogas Blowers (lobe type), centrifugal pumps, progress cavity pumps, cooling tower fans, centrifugal turbine pumps, gear pumps & other mechanical equipment’s.
• To lead the fabrication related activities of tanks and its allied piping (e.g. Installation of De-aerator Tank for Boiler).
• Fabrication & Installation of Moisture Separator at Biogas plant.
• Fabrication & Erection of M.S Tanks (2-Molasses Tanks) of “Size: 12 Meter X 40 Meter”. (Capacity : 20,000 Ton)
• Fabrication & Erection of Bio-Digester for making of Biogas. “Size: 7.2 Meter X 47 Meter”. (Capacity : 10,000 cum)
• Fabrication & Erection of M.S Tanks (2-Fermentors) of “Size: 10 Meter X 6.8 Meter”, with Stainless Steel plate of 2mm size.
• Renovation of Fermentors along with Stainless Steel plate of 2mm size.
• Witness of the Air Pressure Test as well as Hydraulic Test of all installed Fermentors & Molasses tanks.
• Repair & maintenance of Cooling Tower (Induced Draft type).
• Assembling & dismantling plates of Vacuum Distillation Column.
• Repair equipments from Site Mechanical Workshop and outsource (Hyderabad), to prepare the spares ready for re-use and return to the main store of plant for safe custody.
• Receiving shutdown calls from operation, respond quickly & resolve all matters for un-interrupted plant operation.
• Monitor the conditions & availability of the equipment through proper coordination with Operation Department and other sections.
• To plan and implement Preventive Maintenance program for plant machinery.
• To check the spares (Mechanical Seal, Bearing, Housing, Impeller, Coupling, Shaft etc) of all pumps in store weekly basis and raise the demand against the shortage of any spare.
(Repair of 03 Storage Tanks at Byco Terminal Pakistan Limited Keamari Karachi)
• To lead the fabrication related activities of Tanks and its allied piping.
• Witness the vacuum as well as hydraulic test of tanks.
• Monitor all QA/QC related activates.
• Prepare and monitor daily progress of project.
• Review and Implement the client EHS policy and rules during execution of all activities.
• To attend meeting with client for project schedule and area related matter.
• Coordinates with sub-contractor and others such parties for smooth Job.
• To prepare all projects activates related document.
• Manage plant and workshops in factory independently in all aspects and report to General Manager.
• Work closely with Assistant General Manager, Plant Manager & Production Manager.
• Plan, organize and implement the repairs and maintenance of plant machineries.
• Manage the performance of the plant and fleet with respect to achieve performance targets, growth and profitability.
• Plan and distribute work amongst the team utilizing available skills.
• Consulted with customers in regard to improved efficiency and cost minimization
• Manage workshop standards in accordance with quality standards
• Ability to plan and implement preventative maintenance program.
• Critical thinking, decision making, and complex problem solving skills.
• Keep records of inventories and ensure proper utilization of equipment.
• Assist in the installation and maintenance of electrical and mechanical systems
• Effectively utilize available resources to execute plans and objectives in a professional manner which will result in timely manufacturing and delivering targeted volumes of high quality products at the lowest possible cost while maintaining workplace quality and staff moral high.
• Conducted regular maintenance checks on facility buildings and outbuildings
• Performed regular checks on the buildings and pools.
• Conduct reviews of operating results of the plant performance on a regular basis to determine whether it is meeting the goals. Follow up to ensure appropriate measures are taken to correct unsatisfactory results.
• Maintained the equipments on the floor and ensured their smooth working
• Delegate responsibilities to appropriate subordinates in order to benefit from smooth running of operations.
• Provide guidance and leadership to all departments to ensure effective and efficient flow of work and ensure all departmental recognize their fundamental role in the operations of their department.
• Conduct annual performance appraisal to review department work.
• Manage maintenance department in all aspects and report to Plant Manager.
• Participate in objective setting, plan development & performance review of plant.
• Try to run the plant smoothly without any breakdown in plant machinery.
• Perform the day-to-day work in order to increase profit and enhance plant reliability/integrity.
• Initiates, implements and manages the plant maintenance program based on best practice with an emphasis on planning/scheduling and preventive/predictive maintenance.
• Promote safety & compliance to environmental standards.
• Facilitate the training and development of team members in the department, by providing feedback and coaching to support improvements in their job performance.
• Work closely with the team members to facilitate and coordinate maintenance related tasks and responsibilities.
• Support maintenance planners and Senior Technicians in resolving complex maintenance issues.
• Ensure the accuracy and validity of the equipment information in the system for each respective area.
• Communicates regularly with all maintenance technicians, both individually and as a group, to ensure good two way communication concerning maintenance issue.
• Participate and advise in identifying critical equipment needed for each respective area.
• Monitor the use of critical spare parts inventory and to ensure the availability of critical spare parts for the respective equipment.
• Conduct research about maintenance companies and generate a list of preferred suppliers.
• Submit periodical reports concerning following-up work and appraise all final maintenance work.
• Ensure implementation of the systems and methods of maintenance work.
• Discuss and recommend with respective team member’s corrective measures to fully implement maintenance schedule and programs including preventive and predictive maintenance activities.
• Provide the necessary support to the respective team member before/after daily meetings to ensure high level of safety performance and comply with health, safety and environmental standards.
• Perform other job-related duties as assigned by the department head.
• Manage Maintenance Department in all aspects and report to Manager (Technical).
• To handle & execute the preventive and predictive maintenance plan.
• Manage all repairs and maintenance of mechanical machines (types of pumps, water tube boiler and heat exchanger).
• Keep equipment in operational condition through available maintenance team.
• Involved in preparation of Preventive Maintenance schedule.
• Assigning jobs to all shift staff for completes the projects by training and guiding technical team.
• To check the spares (Mechanical Seal, Bearing, Housing, Impeller, shaft etc) of all pumps in store weekly basis and raise the demand against the shortage of any spare.
• Work closely with the team members to facilitate and coordinate maintenance related tasks and responsibilities.
• Try to run the plant smoothly without any breakdown in plant machinery.
• Make all pumps in operational position also their standby in operational condition.
• Worked as a Supporting Engineer in the Erection of Reverse Osmosis Plant which producing R.O Water from underground water, having Capacity of 600000 Liters/Day.