Result-oriented individual seeking for a challenging position in a reputed organization where I can learn new skills, broaden my knowledge and leverage my learnings
➢ Computerized Maintenance Management System:
Successfully implemented Computerized Maintenance Management System (CMMS) with Breakdown and Preventive Maintenance modules, boosting operational efficiency.
Led vendor collaboration, conducting bi-weekly meetings to tailor CMMS according to company needs.
Designed maintenance checklists for all machines, integrated them into CMMS, ensuring accurate task tracking.
Monitored and updated CMMS records for compliance, maintaining precise maintenance history documentation.
Analyzed CMMS data for process improvement, contributing to streamlined maintenance operations.
➢ Manufacturing Excellence:
Integral part of the Preventive Maintenance pillar for Manufacturing Excellence, fostering operational improvements.
Led circle meetings and AM audits to continuously improve maintenance processes, resulting in optimized machinery performance and reduced downtime ultimately contributed to enhanced Overall Equipment Effectiveness (OEE)
Identified and eliminated losses using Root Cause Analysis tools, focused on the OEE Loss Tree and conducted Cleaning, Lubrication, Inspection and Tightening Routines.
Promoted the adoption of 5S methodology on the production floor, ensuring an organized and efficient workspace conducive to streamlined operations and quick issue resolution.
Collaborated closely with cross-functional teams to identify areas for improvement and implement need-based enhancements, aligning with the ultimate goal of boosting plant efficiency.
➢Project Support Engineer:
Integral support in the "Balancing, Modernization and Replacement" (BMR) project, focusing on the successful commissioning of Building Management System (BMS) & Environmental Monitoring System (EMS).
Collaborated closely with cross-functional teams to ensure the seamless integration of BMS and EMS, effectively contributing to the optimization of the facility's environmental conditions and overall functionality.
Managed documentation, completing Installation Qualification (IQ) and Operational Qualification (OQ) for Granulation suits, Coating machines, and blistering machines.
Oversaw physical implementation and mechanical installation of equipment, adhering to project goals.
Collaborated closely with project managers, engineers, and technicians to ensure effective communication and coordination of tasks, driving overall project success
Understanding the pharmaceutical manufacturing process and the technical understanding of machinery
Updated the existing Preventive Maintenance checklists by adding the criteria to inspect the critical machine parts.
Make new checklists for the machineries of Utilities section including the Air Handling Units, daily checks for Air Compressors and Steam Generator.
Implementing the CMMS Breakdown Maintenance module and liaison the major issues with the developers to moderate the system as per requirements
Conducted Plan-Do-Check-Act Cycles, 5s and AM Audits, thereby improving Availability Rate by eliminating losses using loss tree and different problem-solving techniques.
Integral part of Preventive Maintenance Pillar and actively participated in promoting Pillar Activities
Promoting operations under pillar of Health, Safety and Environment to reduce any kind of accidents and injuries.
Understand the working of Water Treatment Plant, suggested and implemented the improvements in the existing SOPs of water treatment plant operations
Completed a 6-week internship at Nestle Pakistan's Dairy & Juice Plant, gaining hands-on experience in production operations and maintenance tasks for Tetra Pak Packaging and Filling machines.
Immersed myself in the Total Productive Maintenance (TPM) culture at the plant, actively learning and promoting best practices for equipment reliability and performance.
Successfully executed a project focused on the digitalization of Maintenance Log Sheets, streamlining record-keeping processes and facilitating quick access to historical maintenance data.
Gained insights into the intricacies of managing production lines, understanding the importance of coordination and synchronization to meet production targets.
Acquired valuable exposure to real-world manufacturing environments, fostering a strong foundation for future mechanical engineering endeavors.