Reliable Mechanical Engineer seeking challenging position in process industry. Excellent problem-solving, communication and analytical skills, worked effectively with all levels of employees in cross-functional teams with strong relationship-building skills, requiring unwavering commitment towards profession, resultant to become an integral part of the organization.
Key Responsibilities in Project Stage Developed fabrication and erection bar charts, ensuring efficient project timelines. Oversaw critical structure construction, including hoppers and transition pieces Managed belt conveyors, screw conveyor and elevators for optimal performance. Successfully installed bag filters, electrostatic precipitators, and major equipment (VRM, Kiln, Cooler). Key Responsibilities in Maintenance Stage Coordinate and allocate manpower at the site, Operation and Maintenance. Oversee pneumatic conveying systems (FK Pump airlift). Maintain rotary equipment (Kiln, Cooler, VRMs). Operate various pumps, compressors, fans, and blowers. Maintain vibrating screens, Roto packers, and truck loaders. Handle pollution control equipment (Bag filters, Electrostatic precipitator, RABH). Use vibration monitoring analysis. Coordinate with subordinates and other departments. Prepare maintenance schedules and manuals. ACHIEVEMENTS Independently designed hoppers and structures, emphasizing effectiveness wear resistance. Considered material selection, load distribution, and flow dynamics. Proficiently handled gearbox calculations, commissioning, ensuring safety factors met industry standard. Prioritized torque, load, and lubrication considerations. Successfully commissioned an entire plant, including the vertical rolling mill, bag house, and cement silo system. Met planned timelines and avoided external FLS SMIDTHs expert costs i.e. 2000/day. Implemented lean manufacturing practices, resulting in a 25 reduction in lead times. Identified process improvements and streamlined operations. Developed and executed a preventive maintenance program, enhancing equipment reliability and reducing downtime by 40.
Worked with following Tasks Coordinate and execute recommended maintenance activities cost-effectively. Create and update maintenance plans for shutdown activities. Collaborate with stakeholders for major technical activities. Utilize CMMS for planning, monitoring, and execution. Assist in developing work packs. Ensure proper documentation and closure of maintenance work orders. Manage project initiation, scoping, cost estimation, scheduling, and closure. Coordinate resources while maintaining safety and housekeeping standards. ACHIEVEMENTS Designed and implemented a cost-effective Pre Heating System, reducing energy consumption by 30. Reduced production time by 20 and saved the company 100,000 annually through process optimization. Ensured safety standards compliance while implementing a quality control system, reducing defects by 15 Enhanced existing heat exchanger design, resulting in a 10 efficiency increase. Managed projects from concept to completion like EOT Crane, Preheating furnace, DC motor Coil Making Machine etc. Delivering high-quality products within budget and timeline. Developed a maintenance strategy, optimizing equipment reliability and reducing costs by 20.
Worked as Workshop and Reliability Engineer and dealing with following Tasks Supervise machining, welding, and fabrication activities for machinery parts and equipment. Explore modifications to existing machinery. Devise maintenance strategies for reliability and safety. Lead HR activities to maximize production output. Command of SAP operating system ACHIEVEMENTS Designed and implemented cost-effective heating and cooling systems where required for tile manufacturing facilities, optimizing energy consumption. Enhanced the performance of kilns, presses, or other machinery, resulting in increased production efficiency by 30. Successfully managed tile production projects from concept to completion, meeting deadlines and budget constraints. Developed preventive maintenance, minimizing downtime and maximizing equipment reliability.
Worked as Maintenance Engineer at United Textile and practiced for Predictive Inspection, Maintenance and Scheduling of following Blow Room Fan Impellers, Tooth Segments, Gear Motors of Reciprocating Rollers, Drive Belts, Dust Extraction Sheets and Gear Boxes. Carding Section Carding Elements, Flat to Cylinder Setting, Suction Points and Cylinder Gas Kits. Unilap Section Wastes Suction Pipes and Pumps, top and bottom Rollers, Safety Switches, Pneumatic Switches, Lubrication of Gear Box. Comber Section Feed tables, Combs, Belt and Drives, Turning Table Chains Tension, Bearing and Bushes. Simplex Section Drafting Zones and Neck Bearings of Bottom Rollers. Auto-Coner Waxing Shafts, Pressure Forks, Cradle Sensors, Filters, Suction Arms and Cradles Vibration. ACHIEVEMENTS Ensured adherence to safety standards in complex design solutions. Increased equipment reliability by 25 with a preventive maintenance program Led successful launch of a new line, boosting capacity by 40. Improved product quality and customer satisfaction by reducing defects by 15.
Rig Maintenance Department OGTI Islamabad : Spent 3 weeks in rig maintenance department where repairs of rig parts is carried out.
Rig N-1 at Soghri#3 : I spent one week at rig N-1, which is located at soghri#3 and Rig was in working position at that time. It was drilling up
to 1500 meters down into Earth.
4 months internship which was divided into eight parts, as follows:
Quality Control Department : Learnt about ISO Standards applied for Quality of their manufactured products and the Vendors supplies.
Engine Assembly Line : Gained knowledge about the Construction of Engine including Process of Punching, Engine Assembly, Leakage
Test and ComputerizedBenchTesting.
Paint Shop :I learnt the painting process for Petrol Tanks.
Shock Assembly Line: In this line I learnt about the Shock Absorbing process of Bikes followed by the assembly of Spring Shocks.
CNC Machine Shop : In CNC Machine Shop (CMS) I studied about manual Lathes and CNC Machine operations, used to produce parts
like Crankcase of Engine, Front Hub and Back Hub. In this shop the testing of these parts was also carried out.
Main Assembly Line : I understood about the whole assembly and final inspection process of motor bike before sending to the market.
Final Inspection Test Bench : Explored different tests carried out for acceleration, speedometer, breaking system and wheel alignment.