Highly motivated and enthusiastic skilled professional with over 13 years diversified Local & Gulf experience in Oil & Gas, Petrochemical, Effluent treatment plant, desalination (Reverse Osmosis) treatment and the recently Polysilicon Project. Utilities plants operation like RO desalination, DI & UPW, Cooling tower, Boiler, N2, H2, NG PRS, Waste water, Fire water, Plant & Instrument Air compressors and dryers, Safety shower, Chemical supply, Chlorine Plant. Excellent hand on experience for startup and shutdown, emergency shutdown, pre-commissioning and commissioning, trouble shooting. Operation through DCS, SCADA and PLC local HMI
Working in Saudi Aramco Jizan Refinery IGCC as Experienced Field Operator in utilities & waste water treatment plant Hands on experience in operating effluent treatment plant. Worked in Metal Remover area, MBBR, Multiflo, ActiFlo, Filter Press, Disc Filters and Iron & Manganese removal Bio Reactor, Oil Separator Area, Walnut Shell filter, API and TPI. Operate Pumps and Blowers. Operate and monitor all wastewater pretreatment plant equipment and make necessary adjustments based on findings. Take periodic samples and perform and record the results of various laboratory tests to assess and monitor the condition of the system and determine optimal chemical and biological treatment. Maintain the efficiency of plant and laboratory operations, including maintenance of equipment pumps, filters, and machinery, testing, quality control, and record-keeping procedures. Read and record meter and gauge readings. Maintain plant records, including operations logs, daily diaries, computer data entry, and chemical inventories. In accordance with the Wastewater Discharge Permit, collect and submit all required effluent sampled to laboratory. Performs ground maintenance and housekeeping duties in shift. Take periodic samples and perform and record the results of various laboratory tests to assess and monitor the condition of the system and determine optimal chemical and biological treatment
· Well conversant with the type of utilities supplies in plant like potable water, sea water, desalinated water, fire water, chemicals supply, N2, H2, NG, cooling water, DI water, steam, Plant & Instrument Air, receiving waste water etc.
· Well hand experience routine checked of PH, Chlorine, Hardness, chlorides, ORP, SDI, Turbidity, Conductivity, TOC, and Boron etc.
· Cooling towers 29000 m3/hr capacity routine chemical dosing, testing, flow and motor AMP, s adjustment, motor oil level and mechanical checks, water balance, cycle of concentration, dew point, Evaporation rate checks, Basin cleaning arrangements.
· Operate side stream Micro filtration system PALL, doing skids, CIP Procedure, backwashing, sludge treatment using by various chemicals.
· Operating Chlorine Generation Plant.
· De-Ionized Mix beds, Ultra-Pure Polisher water system with Boron removal units and Electro DI, Plants Operation & Regeneration Mix beds with (NaOH & HCL).
· Operating RO desalination 36000 m3/Day operation and Potable Water production system. Sea Water station (Receiving and Return).
· RO Plant & UF skids CIP, chemical preparation, ORP, SDI, water analysis testing.
· Handling Fire Water network sprinklers monitors & deluge system, F&G Alarm, PAGA. announcement, Emergency handling as per SOP with coordination ERT Team.
· Hydrogen, Nitrogen and NG gas PRS receiving & supply Station.
· Waste Water Treatments system advance technology, like MBR, Hydrolyser reactor, RO, Clarifiers, Sludge treatment, Filter press operation, De-nitrification.
· Operation Centrifugal IR (Ingersoll-Rand) air compressors 15000 Nm3/hr. 3 X compressors and 3X desiccant dryers, producing -50 C Dew point.
· Operation of THERMAX Boilers (fire tube) through 3-Element controller auto firing rate adjustment SAACKE Burners with capacity 64 Ton/ Hr, follow routine jobs like monitor.
· Operating and controlling 12,000 m3/Hr. desalination water plant with 24 Reverse Osmosis RO Trains Through DCS system.
· Trouble shoot and analyze process conditions continuously during the shift to maintain optimal plant operation.
· Keep controlling & monitoring to Centrifugal pumps, Positive displacement pumps, cooling Towers, Water reservoirs, Dual Media Filtration, Chemical dosing systems.
· Operating & controlling chemical dosing system and adjust chemical dosing rate as per feedback of water Results through Lab and process parameters.
· Operation of Instrument Air compressors & Dryers with production of 11000 Nm3/Hr, using Comp Air and Atlas Copco model.
· Operating Reverse Osmosis Plant, and Demineralized Mix Bed with regeneration system.
· Supplying the Process water with recommended Quality, flow rate and pressure after cooling, to the consumers.
· Monitoring and collecting the results of Scheduled/un-scheduled water samples to maintain good water quality needed for Power Plant and Refinery.
· Record and maintain accurate, timely log data of equipment.
· Loading and Unloading of chemicals with proper PPE’s
· Isolation and deisolation of equipment and prepare equipment for maintenance activity.
· Closely follow up the maintenance activities in area and ensures that conditions do not change during the work. In case any changes occur that prevents maintenance from continuing the job safely, stops immediately and inform shift Supervisor for further action. Also reports the incomplete work permits to Shift Supervisor.
· Responsible for good functioning of the portable equipment like portable radios, H2S detectors to manage the gas for excavation and confined spaces.
· Coordinate with chemical supply company contractor to maintain stock of chemical and proceed new Purchasing Request for any further requirement.
· Monitoring & Controlling regeneration and backwash of demineralized mix bed cells and dual media filtration.
· Follow up all safety measures and make sure the work going on safe procedure, follow up the Near Miss reports in case something near to lead the incident, follow Permit to work procedure.
· Liaise with other operators and is flexible to work in other areas if required.
· Responsible for the safe and optimum operation of the Cryogenic Air Separation process and Hydrogen Plant by monitoring and controlling production plant and equipment, protective systems and all support and (Utility Systems).
· Operate and changeover of Screw Air Aompressors, Reciprocating Air Compressor (Wuxi Air) and dryers.
· Operate refrigeration unit and control temperature as per required for Cold Box.
· Operate Air Purifying Unit for removing CO2 and Moisture and control temperature and pressure.
· Manipulates process values for maintaining the purity of Nitrogen Gas.
· Record and maintain accurate, timely log data of equipment and closely follow their performance.
· Responsible for taking actions to prevent or rectify abnormal plant and production situations.
· Responsible for identification of plant, equipment and process isolations within the bounds of Permit to Work and in accordance with company policies and procedures
· Regularly review and monitor compliance with safe work systems and maintenance procedures.
· Operate and changeover of screw air compressors, Reciprocating Air Compressor dryers.
· Well familiar with Condensers, Heat Exchangers, Cooling towers, Pumps and valves mostly use in Plant Operation.
· Monitor all parameters in area (such as flows, pressures, temperatures, levels, vibrations, concentrations, etc.) and enter periodic readings on log sheets.
· Handle NH3 ammonia with proper PPE’s and unload to Storage tank.
· Maintain pressure of intermediate pot and control heater temperature.
· Control furnace pressure and temperature.
· Operate pre purifying unit.
· Maintain housekeeping in area.
• Operate water treatment plant and demineralized plant.
• Start-up and Shutdown of Ro Train.
• Regeneration of multimedia filters demineralized cells.
• Start-up and Shutdown and changeover of Pumps and Air Compressor.
• Maintain the pH and Electron Conductivity of Water.
• Report alarms, abnormalities and breakdown during the shift to supervisor.
• Monitor chemical dosage rate and keep flow rate at “SOP” company standard operating procedures.
• Regular and routine monitoring of running and rotating equipment for abnormalities such as sound, temperature, leaks and oil levels.
• Record and maintain accurate, timely log data of equipment and closely follow their performance.
• To maintain all routine activities of plant.
• Monitoring and Control the process parameters as desired and handing over to the incoming shift in a systematic and orderly manner.
• Inform Supervisor to raise work orders for correction in case of malfunction of equipment / instrument.
• Understand, follow and perform the duties with approved available departmental standing instruction, Standard operating procedures and other work permit systems.
• Operation and Monitor the performance of process equipment in safe manner and ensure the availability of spare equipment for immediate use if required.
• Record and maintain accurate, timely log data of equipment and closely follow their performance.
• Operate screw air Compressors, Reciprocating Air Compressors and heat exchangers.
• Operate Pumps and all types of valves.
• To handle emergencies & trouble shooting in fields.
• Monitor and record plant conditions, bringing deviations or malfunctions to the attention of the production supervisor.
• Ensure that jobs that activities are being performed safely.
• Safe start-up, shut-down, and emergency handling.
• Safe chemical handling.
• Prepare process plant and equipment for maintenance by applying specified isolations/venting.
• Prior to start-up of plant or equipment, inspect and confirm suitability to return to normal service.
• Maintain own work area in a safe, clean and tidy condition. Carry out process system sampling as required.
• Take part in risk Assessment, trouble-Shooting and fault-finding activities.
• Checked all instruments on plant every hour to ensure that all instruments are working properly and checked and manage flow temperature pressure and level every hour according to our product quality sheet
Worked as Apprentice Chemical Plant Operator.