Before entering a career as an associate engineer, it will be better to understand about the job responsibilities of this position. This job involves responsibility for overseeing processes in the mechanical design of industrial, manufacturing and utilities projects. Some common job responsibilities for this position are to create, coordinate and monitor all aspect of production, fabrication and product design; maximize new system and upgrades to existing processes and facilities; handle engineering duties related to design and analysis for packaging equipment.
Responsibility in KCL
• Troubleshooting of Ball Mill BSD Department, Hydraulic Press, Glaze Line, B&T Kiln, Welko kiln Machine, Inspection Line or Packing Machine.
• To ensure proper maintenance running of plant's machinery is carried out with in minimum time.
• Maintain preventive maintenance Weekly, Monthly, Annually schedule of machinery and Plant.
• To ensure routine inspection of plant, machinery is carried out.
• Managing the maintenance team, train Maintenance team on job.
• Develop and implement daily maintenance job schedule
• Keep record of work orders and job card.
• Arrange spares and maintain store inventories by periodic.
• Train Maintenance team on job.
• Maintain job fixtures & equipment in shop / areas etc.
• Develop & implement preventive maintenance plans for machinery & fixed equipment and structures.
• Maintain documentation and all reports, check sheet.
• Develop and implement improvement plans for CAD/CAM and reliability plan.
• Periodic review of critical equipments and their maintenance plan.
• Development of resources for Out Sourcing of repair work.
• Optimize the use of shift manning and overtime.
• Ensure compliance with company policies and procedures. (SHE, Purchase contracting procurement etc).
• To follow quality management system, environmental management system & occupational health & safety system with the department.
Responsibility in UPL Site FCL
• Responsible for any troubleshooting of Powder Detergent Packing Machinery, HPC Domex Liquid Packing Machinery and
NSD Plant.
• Responsible for planning & scheduling & implementation of effective Maintenance (Preventive Maintenance, Corrective Maintenance) plan for Equipments, Machinery and Plant.
• Engage in different assignment and in new projects to improve the efficiency of department and Plant.
• Initiate the idea of Improvement for the value addition by lean Techniques like Kaizen, Visual Management, & 5S.
• Involve in Production Process & method improvement activities to enhance the performance & parameters of Processes of Production.
• Responsible to take corrective action against any abnormality in process & take counter measures to control and reduce
Re-working & Rejection.
• Ensuring the TPM, TQM, QMS, OEE and 5s Activities.
• Preparing & presenting all reports and check sheet include monthly & weekly Maintenance reports, Defect Analysis & its countermeasures, Department ISO Audits & KPI’s Presentation.
Responsibility in EEI
• Repair & Maintenance of E.D, SPIN-ON, Air Filter Packing Machinery.
• Repair & Maintenance of Mechanical Power Press or Hydraulic Press,
Transfer-line Press
• General Maintenance regularly according to the standard procedure of ISO.
• Corrective Maintenance
• Preventive Maintenance.
• Development & Kaizen